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IAC Assessment: LE0176
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IAC Assessment: LE0176
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Nickel and cobalt based alloys
NAICS 331492 - Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3341 - Secondary Nonferrous Metals
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 115,000
Annual Production 9 Pounds
Production Hrs. Annual 7,344
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,317,371 34,415,892 kWh $0.07
Electricity Demand $522,522 57,202 kW-months/year $9.13
Natural Gas $1,027,588 141,006 MMBtu $7.29
TOTAL ENERGY COSTS $3,867,481
RECOMMENDED SAVINGS* $190,124 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $134,042
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$114,214
Cost:
$25,000
- - - - $114,214 15,667 -
-
kWh
-
-
kW-months/year
$114,214
15,667
MMBtu
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$20,766
Cost:
$1,500
- - - - $20,766 2,849 -
-
kWh
-
-
kW-months/year
$20,766
2,849
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$19,851
Cost:
$1,000
- - - - $19,851 2,723 -
-
kWh
-
-
kW-months/year
$19,851
2,723
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,480
Cost:
$5,000
- - - - $14,480 1,986 -
-
kWh
-
-
kW-months/year
$14,480
1,986
MMBtu
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,003
Cost:
$1,000
$9,095 135,753 $1,908 209 - - $9,095
135,753
kWh
$1,908
209
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,825
Cost:
-
$6,580 98,214 $2,245 246 - - $6,580
98,214
kWh
$2,245
246
kW-months/year
-
-
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$985
Cost:
-
- - - - $985 135 -
-
kWh
-
-
kW-months/year
$985
135
MMBtu
TOTAL RECOMMENDED Savings:
$190,124
Cost:
$33,500
$15,675 233,967 $4,153 455 $170,296 23,360 $15,675
233,967
kWh
$4,153
455
kW-months/year
$170,296
23,360
MMBtu
TOTAL IMPLEMENTED Savings:
$134,042
Cost:
$26,000
$15,675 233,967 $4,153 455 $114,214 15,667 $15,675
233,967
kWh
$4,153
455
kW-months/year
$114,214
15,667
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas