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IAC Assessment: LE0181
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IAC Assessment: LE0181
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Laminated Hardwood
NAICS 321999 - All Other Miscellaneous Wood Product Manufacturing
SIC 2499 - Wood Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 75
Plant Area (Sq.Ft.) 120,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 2,040
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,794 2,042,641 kWh $0.04
Electricity Demand $81,816 8,694 kW-months/year $9.41
Natural Gas $5,982 515 MMBtu $11.62
TOTAL ENERGY COSTS $179,592
RECOMMENDED SAVINGS* $185,568 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,765
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$132,275
Cost:
$20,000
- - - - - - - - - - $132,275 2,507,500 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$132,275
2,507,500
lb
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$37,431
Cost:
$2,000
- - - - - - - - $37,431 4,967 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$37,431
4,967
MMBtu
-
-
lb
03: 2.1393 USE STEAM SPARGING OR INJECTIONS IN PLACE OF INDIRECT HEATING Savings:
$5,226
Cost:
$10,000
- - - - - - $5,226 452 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,226
452
MMBtu
-
-
MMBtu
-
-
lb
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,768
Cost:
$200
$1,685 37,418 $2,083 220 - - - - - - - - $1,685
37,418
kWh
$2,083
220
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,160
Cost:
-
$3,160 70,225 - - - - - - - - - - $3,160
70,225
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,566
Cost:
-
$1,366 30,355 $1,200 126 - - - - - - - - $1,366
30,355
kWh
$1,200
126
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$860
Cost:
$4,250
- - - - $860 - - - - - - - -
-
kWh
-
-
kW-months/year
$860
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$282
Cost:
-
$282 6,263 - - - - - - - - - - $282
6,263
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$185,568
Cost:
$36,450
$6,493 144,261 $3,283 346 $860 - $5,226 452 $37,431 4,967 $132,275 2,507,500 $6,493
144,261
kWh
$3,283
346
kW-months/year
$860
-
$
$5,226
452
MMBtu
$37,431
4,967
MMBtu
$132,275
2,507,500
lb
TOTAL IMPLEMENTED Savings:
$43,765
Cost:
$2,200
$3,051 67,773 $3,283 346 - - - - $37,431 4,967 - - $3,051
67,773
kWh
$3,283
346
kW-months/year
-
-
$
-
-
MMBtu
$37,431
4,967
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Wood Solid Waste (non-haz)