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IAC Assessment: LE0186
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IAC Assessment: LE0186
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Galvanize steel rpoducts
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 60,000
Annual Production 22,500 Tons
Production Hrs. Annual 4,160
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $77,613 1,007,360 kWh $0.08
Electricity Demand $26,526 3,510 kW-months/year $7.56
Natural Gas $300,405 36,562 MMBtu $8.22
TOTAL ENERGY COSTS $404,544
RECOMMENDED SAVINGS* $32,093 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,413
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$12,188
Cost:
$16,273
- - - - - - $12,188 1,483 -
-
kWh
-
-
kW-months/year
-
-
$
$12,188
1,483
MMBtu
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$8,974
Cost:
$7,000
- - - - - - $8,974 1,092 -
-
kWh
-
-
kW-months/year
-
-
$
$8,974
1,092
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,293
Cost:
$3,800
- - - - $3,293 - - - -
-
kWh
-
-
kW-months/year
$3,293
-
$
-
-
MMBtu
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,885
Cost:
$641
- - - - - - $2,885 351 -
-
kWh
-
-
kW-months/year
-
-
$
$2,885
351
MMBtu
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$1,428
Cost:
$600
- - - - - - $1,428 174 -
-
kWh
-
-
kW-months/year
-
-
$
$1,428
174
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$773
Cost:
$200
$532 6,910 $241 32 - - - - $532
6,910
kWh
$241
32
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$405
Cost:
-
$405 5,254 - - - - - - $405
5,254
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$340
Cost:
-
$108 1,397 $232 31 - - - - $108
1,397
kWh
$232
31
kW-months/year
-
-
$
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$221
Cost:
-
$156 2,029 $65 9 - - - - $156
2,029
kWh
$65
9
kW-months/year
-
-
$
-
-
MMBtu
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,232
Cost:
-
$1,232 16,000 - - - - - - $1,232
16,000
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$354
Cost:
-
$354 4,594 - - - - - - $354
4,594
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$32,093
Cost:
$28,514
$2,787 36,184 $538 72 $3,293 - $25,475 3,100 $2,787
36,184
kWh
$538
72
kW-months/year
$3,293
-
$
$25,475
3,100
MMBtu
TOTAL IMPLEMENTED Savings:
$4,413
Cost:
$800
$2,679 34,787 $306 41 - - $1,428 174 $2,679
34,787
kWh
$306
41
kW-months/year
-
-
$
$1,428
174
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas