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IAC Assessment: LE0195
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IAC Assessment: LE0195
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IAC Center Lehigh University
Assessment Year 2004
Principal Product Corrugated Board
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 89
Plant Area (Sq.Ft.) 160,000
Annual Production 80,857 Tons
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $354,704 4,985,845 kWh $0.07
Electricity Demand $91,171 11,417 kW-months/year $7.99
Natural Gas $509,879 53,295 MMBtu $9.57
Fuel Oil #2 $276,501 51,738 MMBtu $5.34
TOTAL ENERGY COSTS $1,232,255
RECOMMENDED SAVINGS* $698,568 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,557
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$575,674
Cost:
$984,000
$345,128 4,860,960 $78,622 9,840 $151,924 15,875 - - $345,128
4,860,960
kWh
$78,622
9,840
kW-months/year
$151,924
15,875
MMBtu
-
-
MMBtu
02: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$29,156
Cost:
$14,088
- - - - $29,156 3,047 - - -
-
kWh
-
-
kW-months/year
$29,156
3,047
MMBtu
-
-
MMBtu
03: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$33,048
Cost:
$40,000
- - - - - - $33,048 6,184 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$33,048
6,184
MMBtu
04: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$19,946
Cost:
$48,000
- - - - $19,946 2,084 - - -
-
kWh
-
-
kW-months/year
$19,946
2,084
MMBtu
-
-
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$16,168
Cost:
$6,683
- - - - - - $16,168 3,028 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,168
3,028
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,604
Cost:
$40,000
$7,198 101,381 $1,406 176 - - - - $7,198
101,381
kWh
$1,406
176
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,095
Cost:
-
$4,351 61,286 $744 93 - - - - $4,351
61,286
kWh
$744
93
kW-months/year
-
-
MMBtu
-
-
MMBtu
08: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,089
Cost:
-
$5,089 71,679 - - - - - - $5,089
71,679
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,529
Cost:
$12,960
- - - - $2,529 264 - - -
-
kWh
-
-
kW-months/year
$2,529
264
MMBtu
-
-
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,299
Cost:
$1,200
$1,910 26,905 $389 49 - - - - $1,910
26,905
kWh
$389
49
kW-months/year
-
-
MMBtu
-
-
MMBtu
11: 2.7441 REPLACE BROKEN WINDOWS AND/OR WINDOW SASH Savings:
$960
Cost:
$200
- - - - $960 100 - - -
-
kWh
-
-
kW-months/year
$960
100
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$698,568
Cost:
$1,147,131
$363,676 5,122,211 $81,161 10,158 $204,515 21,370 $49,216 9,212 $363,676
5,122,211
kWh
$81,161
10,158
kW-months/year
$204,515
21,370
MMBtu
$49,216
9,212
MMBtu
TOTAL IMPLEMENTED Savings:
$49,557
Cost:
$56,083
$11,350 159,870 $1,133 142 $20,906 2,184 $16,168 3,028 $11,350
159,870
kWh
$1,133
142
kW-months/year
$20,906
2,184
MMBtu
$16,168
3,028
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2