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IAC Assessment: LE0207
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IAC Assessment: LE0207
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IAC Center Lehigh University
Assessment Year 2005
Principal Product Wlelded Steel Tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $10,000,000-$50,000,000
# of Employees 290
Plant Area (Sq.Ft.) 249,953
Annual Production 151,803 Thousand Feet
Production Hrs. Annual 6,120
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $469,024 8,712,000 kWh $0.05
Electricity Demand $148,797 23,952 kW-months/year $6.21
Natural Gas $674,655 91,796 MMBtu $7.35
TOTAL ENERGY COSTS $1,292,476
RECOMMENDED SAVINGS* $216,315 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $138,073
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1224 REPLACE BOILER Savings:
$109,438
Cost:
$9,760
- - - - $109,438 14,229 -
-
kWh
-
-
kW-months/year
$109,438
14,229
MMBtu
02: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$72,942
Cost:
$500
- - - - $72,942 - -
-
kWh
-
-
kW-months/year
$72,942
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$21,328
Cost:
$8,300
$19,045 352,686 $2,283 368 - - $19,045
352,686
kWh
$2,283
368
kW-months/year
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,300
Cost:
$4,500
$5,300 87,027 - - - - $5,300
87,027
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,115
Cost:
$1,000
$3,271 60,562 $1,844 297 - - $3,271
60,562
kWh
$1,844
297
kW-months/year
-
-
MMBtu
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,341
Cost:
$500
$702 9,900 - - $639 87 $702
9,900
kWh
-
-
kW-months/year
$639
87
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$851
Cost:
$500
$516 9,558 $335 54 - - $516
9,558
kWh
$335
54
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$216,315
Cost:
$25,060
$28,834 519,733 $4,462 719 $183,019 14,316 $28,834
519,733
kWh
$4,462
719
kW-months/year
$183,019
14,316
MMBtu
TOTAL IMPLEMENTED Savings:
$138,073
Cost:
$20,060
$23,534 432,706 $4,462 719 $110,077 14,316 $23,534
432,706
kWh
$4,462
719
kW-months/year
$110,077
14,316
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas