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IAC Assessment: LE0227
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IAC Assessment: LE0227
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IAC Center Lehigh University
Assessment Year 2006
Principal Product folding cartons
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales <$500,000
# of Employees 77
Plant Area (Sq.Ft.) 102,000
Annual Production 10,358,815 Units
Production Hrs. Annual 4,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,168 1,539,600 kWh $0.11
Electricity Demand $40,274 6,690 kW-months/year $6.02
Natural Gas $55,767 4,919 MMBtu $11.34
TOTAL ENERGY COSTS $260,209
RECOMMENDED SAVINGS* $190,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$101,579
Cost:
$40,000
$86,910 812,246 $14,669 2,436 - - - - $86,910
812,246
kWh
$14,669
2,436
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1224 REPLACE BOILER Savings:
$39,147
Cost:
$143,000
- - - - $39,147 3,015 - - -
-
kWh
-
-
kW-months/year
$39,147
3,015
MMBtu
-
-
$
03: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$18,895
Cost:
$42,000
- - $18,895 262 - - - - -
-
kWh
$18,895
262
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,727
Cost:
$1,000
$13,457 125,726 $2,270 377 - - - - $13,457
125,726
kWh
$2,270
377
kW-months/year
-
-
MMBtu
-
-
$
05: 4.651 INSTALL BACK-UP EQUIPMENT Savings:
$8,000
Cost:
$7,900
- - - - - - $8,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,000
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,005
Cost:
$500
$4,415 41,271 $590 98 - - - - $4,415
41,271
kWh
$590
98
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,617
Cost:
$1,200
- - - - $2,617 231 - - -
-
kWh
-
-
kW-months/year
$2,617
231
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$190,970
Cost:
$235,600
$104,782 979,243 $36,424 3,173 $41,764 3,246 $8,000 - $104,782
979,243
kWh
$36,424
3,173
kW-months/year
$41,764
3,246
MMBtu
$8,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost