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IAC Assessment: LE0263
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IAC Assessment: LE0263
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IAC Center Lehigh University
Assessment Year 2007
Principal Product Ductile iron pipes
NAICS 331110 - Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3321 - Gray And Ductile Iron Foundries
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 474,000
Annual Production 90,000 Tons
Production Hrs. Annual 2,228
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,668,385 21,059,837 kWh $0.08
Electricity Demand $457,065 60,772 kW-months/year $7.52
Natural Gas $4,597,625 429,299 MMBtu $10.71
TOTAL ENERGY COSTS $6,723,075
RECOMMENDED SAVINGS* $372,234 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$88,058
Cost:
$368,500
- - $88,058 871,864 - - - - -
-
kWh
$88,058
871,864
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$59,097
Cost:
$300
- - - - $59,097 5,518 - - -
-
kWh
-
-
kW-months/year
$59,097
5,518
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$103,515
Cost:
$150,000
$68,431 866,216 $35,084 4,665 - - - - $68,431
866,216
kWh
$35,084
4,665
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$43,993
Cost:
$70,000
$29,083 285,367 $14,910 1,983 - - - - $29,083
285,367
kWh
$14,910
1,983
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$25,485
Cost:
$20,000
- - - - $25,485 2,380 - - -
-
kWh
-
-
kW-months/year
$25,485
2,380
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,639
Cost:
$1,000
$10,338 130,865 $5,301 705 - - - - $10,338
130,865
kWh
$5,301
705
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,256
Cost:
$50,000
$8,961 113,413 $2,295 305 - - - - $8,961
113,413
kWh
$2,295
305
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,899
Cost:
$22,894
- - - - $9,899 924 - - -
-
kWh
-
-
kW-months/year
$9,899
924
MMBtu
-
-
$
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,837
Cost:
$6,837
$4,247 53,773 $1,090 145 - - $1,500 - $4,247
53,773
kWh
$1,090
145
kW-months/year
-
-
MMBtu
$1,500
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,781
Cost:
$6,000
- - - - $4,781 446 - - -
-
kWh
-
-
kW-months/year
$4,781
446
MMBtu
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,214
Cost:
$1,000
$798 10,097 $416 55 - - - - $798
10,097
kWh
$416
55
kW-months/year
-
-
MMBtu
-
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,460
Cost:
$1,200
$2,460 31,131 - - - - - - $2,460
31,131
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$372,234
Cost:
$697,731
$124,318 1,490,862 $147,154 879,722 $99,262 9,268 $1,500 - $124,318
1,490,862
kWh
$147,154
879,722
kW-months/year
$99,262
9,268
MMBtu
$1,500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost