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IAC Assessment: LE0264
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IAC Assessment: LE0264
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IAC Center Lehigh University
Assessment Year 2007
Principal Product Thermoplastic Compounds
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000-$50,000,000
# of Employees 86
Plant Area (Sq.Ft.) 194,447
Annual Production 1,700 Tons
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $560,464 7,112,361 kWh $0.08
Electricity Demand $106,612 16,529 kW-months/year $6.45
Natural Gas $113,894 6,989 MMBtu $16.30
TOTAL ENERGY COSTS $780,970
RECOMMENDED SAVINGS* $65,678 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,543
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production
$ kWh $ kW-months/year $ MMBtu $ %
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$25,680
Cost:
$50,000
- - - - - - $25,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,680
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,103
Cost:
$2,500
$9,046 114,525 $1,057 164 - - - - $9,046
114,525
kWh
$1,057
164
kW-months/year
-
-
MMBtu
-
-
%
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,204
Cost:
$2,000
- - - - $4,204 258 - - -
-
kWh
-
-
kW-months/year
$4,204
258
MMBtu
-
-
%
04: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$4,727
Cost:
$2,250
$4,233 53,587 $494 77 - - - - $4,233
53,587
kWh
$494
77
kW-months/year
-
-
MMBtu
-
-
%
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,084
Cost:
$500
$3,564 45,118 $520 81 - - - - $3,564
45,118
kWh
$520
81
kW-months/year
-
-
MMBtu
-
-
%
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,514
Cost:
$200
$3,147 39,831 $367 57 - - - - $3,147
39,831
kWh
$367
57
kW-months/year
-
-
MMBtu
-
-
%
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,184
Cost:
$2,500
$2,852 36,097 $332 52 - - - - $2,852
36,097
kWh
$332
52
kW-months/year
-
-
MMBtu
-
-
%
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,151
Cost:
$500
$2,822 35,718 $329 51 - - - - $2,822
35,718
kWh
$329
51
kW-months/year
-
-
MMBtu
-
-
%
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$2,674
Cost:
$5,000
- - - - $2,674 164 - - -
-
kWh
-
-
kW-months/year
$2,674
164
MMBtu
-
-
%
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,288
Cost:
$1,000
$1,166 14,758 $122 19 - - - - $1,166
14,758
kWh
$122
19
kW-months/year
-
-
MMBtu
-
-
%
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,069
Cost:
$750
$3,069 29,447 - - - - - - $3,069
29,447
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
%
TOTAL RECOMMENDED Savings:
$65,678
Cost:
$67,200
$29,899 369,081 $3,221 501 $6,878 422 $25,680 - $29,899
369,081
kWh
$3,221
501
kW-months/year
$6,878
422
MMBtu
$25,680
-
%
TOTAL IMPLEMENTED Savings:
$48,543
Cost:
$58,500
$16,628 210,498 $2,031 316 $4,204 258 $25,680 - $16,628
210,498
kWh
$2,031
316
kW-months/year
$4,204
258
MMBtu
$25,680
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ %
Electricity Usage Electricity Demand Natural Gas Increase in Production Electricity Usage Electricity Demand Natural Gas Increase in Production