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IAC Assessment: LE0343
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IAC Assessment: LE0343
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Rooftop Membranes
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 12
Plant Area (Sq.Ft.) 245,000
Annual Production 10,000 Tons
Production Hrs. Annual 7,200
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $964,175 12,807,000 kWh $0.08
Electricity Demand $6,840 27,791 kW-months/year $0.25
Natural Gas $314,371 40,943 MMBtu $7.68
TOTAL ENERGY COSTS $1,285,386
RECOMMENDED SAVINGS* $248,546 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$50,414
Cost:
$67,000
$50,124 668,321 $290 1,160 - - $50,124
668,321
kWh
$290
1,160
kW-months/year
-
-
MMBtu
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$167,678
Cost:
$90,000
$166,752 2,223,360 $926 3,708 - - $166,752
2,223,360
kWh
$926
3,708
kW-months/year
-
-
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$14,506
Cost:
$4,200
- - - - $14,506 1,889 -
-
kWh
-
-
kW-months/year
$14,506
1,889
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,536
Cost:
$1,000
$4,511 60,148 $25 100 - - $4,511
60,148
kWh
$25
100
kW-months/year
-
-
MMBtu
05: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$1,380
Cost:
$6,630
$1,380 18,393 - - - - $1,380
18,393
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$3,932
Cost:
$6,000
- - - - $3,932 512 -
-
kWh
-
-
kW-months/year
$3,932
512
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,100
Cost:
$16,000
- - - - $6,100 794 -
-
kWh
-
-
kW-months/year
$6,100
794
MMBtu
TOTAL RECOMMENDED Savings:
$248,546
Cost:
$190,830
$222,767 2,970,222 $1,241 4,968 $24,538 3,195 $222,767
2,970,222
kWh
$1,241
4,968
kW-months/year
$24,538
3,195
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas