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IAC Assessment: LE0347
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IAC Assessment: LE0347
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IAC Center Lehigh University
Assessment Year 2012
Principal Product Flavors and Fragrances
NAICS 325611 - Soap and Other Detergent Manufacturing
SIC 2844 - Toilet Preparations
Sales $100,000,000-$500,000,000
# of Employees 29
Plant Area (Sq.Ft.) 36,000
Annual Production 2,147,483,647 Tons
Production Hrs. Annual 2,080
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $104,432 1,069,566 kWh $0.10
Electricity Demand $27,794 3,885 kW-months/year $7.15
Natural Gas $67,468 16,507 MMBtu $4.09
TOTAL ENERGY COSTS $199,694
RECOMMENDED SAVINGS* $33,224 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,307
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,060
Cost:
$40
$745 7,601 $315 44 - - - - $745
7,601
kWh
$315
44
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,654
Cost:
$1,000
$2,567 26,196 $1,087 152 - - - - $2,567
26,196
kWh
$1,087
152
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$6,115
Cost:
-
$6,115 62,400 - - - - - - $6,115
62,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$653
Cost:
$2,000
- - - - $653 160 - - -
-
kWh
-
-
kW-months/year
$653
160
MMBtu
-
-
$
05: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$5,309
Cost:
$20,000
- - - - $5,309 1,298 - - -
-
kWh
-
-
kW-months/year
$5,309
1,298
MMBtu
-
-
$
06: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$10,156
Cost:
$16,300
- - - - $156 38 $10,000 - -
-
kWh
-
-
kW-months/year
$156
38
MMBtu
$10,000
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,814
Cost:
$9,000
$4,485 45,760 $1,129 158 $(-800) 195 - - $4,485
45,760
kWh
$1,129
158
kW-months/year
$(-800)
195
MMBtu
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$475
Cost:
$675
- - - - $475 117 - - -
-
kWh
-
-
kW-months/year
$475
117
MMBtu
-
-
$
09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$988
Cost:
$4,050
$688 7,020 $300 42 - - - - $688
7,020
kWh
$300
42
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$33,224
Cost:
$53,065
$14,600 148,977 $2,831 396 $5,793 1,808 $10,000 - $14,600
148,977
kWh
$2,831
396
kW-months/year
$5,793
1,808
MMBtu
$10,000
-
$
TOTAL IMPLEMENTED Savings:
$21,307
Cost:
$40,015
$3,312 33,797 $1,401 196 $6,593 1,613 $10,000 - $3,312
33,797
kWh
$1,401
196
kW-months/year
$6,593
1,613
MMBtu
$10,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes