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IAC Assessment: LE0376
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IAC Assessment: LE0376
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IAC Center Lehigh University
Assessment Year 2014
Principal Product Rolls & English Miffins
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 100,000
Annual Production 30,000,000 Units
Production Hrs. Annual 8,760
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $406,162 6,346,281 kWh $0.06
Electricity Demand $39,201 11,022 kW-months/year $3.56
Electricity Fees $22,441 - $ -
Natural Gas $301,265 48,907 MMBtu $6.16
TOTAL ENERGY COSTS $769,069
RECOMMENDED SAVINGS* $126,109 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,016
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$15,425
Cost:
$1,330
- - - - $15,425 2,504 -
-
kWh
-
-
kW-months/year
$15,425
2,504
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,341
Cost:
$2,500
$9,599 149,978 $742 208 - - $9,599
149,978
kWh
$742
208
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,711
Cost:
$3,192
$3,691 57,676 $5,020 1,410 - - $3,691
57,676
kWh
$5,020
1,410
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,614
Cost:
$673
$1,465 22,883 $149 42 - - $1,465
22,883
kWh
$149
42
kW-months/year
-
-
MMBtu
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$2,157
Cost:
$1,170
- - - - $2,157 350 -
-
kWh
-
-
kW-months/year
$2,157
350
MMBtu
06: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$22,081
Cost:
$10,500
$22,081 345,021 - - - - $22,081
345,021
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,223
Cost:
$1,830
- - - - $2,223 361 -
-
kWh
-
-
kW-months/year
$2,223
361
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,345
Cost:
$17,700
$12,398 193,723 $947 266 - - $12,398
193,723
kWh
$947
266
kW-months/year
-
-
MMBtu
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,381
Cost:
$11,736
$3,381 52,835 - - - - $3,381
52,835
kWh
-
-
kW-months/year
-
-
MMBtu
10: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$42,779
Cost:
$169,000
$39,742 620,975 $3,037 853 - - $39,742
620,975
kWh
$3,037
853
kW-months/year
-
-
MMBtu
11: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$4,052
Cost:
$20,066
$3,700 57,808 $352 99 - - $3,700
57,808
kWh
$352
99
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$126,109
Cost:
$239,697
$96,057 1,500,900 $10,247 2,878 $19,805 3,215 $96,057
1,500,900
kWh
$10,247
2,878
kW-months/year
$19,805
3,215
MMBtu
TOTAL IMPLEMENTED Savings:
$45,016
Cost:
$61,172
$41,560 649,387 $1,299 365 $2,157 350 $41,560
649,387
kWh
$1,299
365
kW-months/year
$2,157
350
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas