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IAC Assessment: LE0386
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IAC Assessment: LE0386
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IAC Center Lehigh University
Assessment Year 2014
Principal Product Beverages
NAICS 311930 - Flavoring Syrup and Concentrate Manufacturing
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $50,000,000-$100,000,000
# of Employees 105
Plant Area (Sq.Ft.) 270,000
Annual Production 60,000,000 Units
Production Hrs. Annual 7,488
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $586,944 9,798,786 kWh $0.06
Electricity Demand $45,151 21,220 kW-months/year $2.13
Electricity Fees $24,445 - $ -
Natural Gas $890,763 107,590 MMBtu $8.28
TOTAL ENERGY COSTS $1,547,303
RECOMMENDED SAVINGS* $249,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $138,105
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,661
Cost:
$32
$8,258 137,639 $403 189 - - $8,258
137,639
kWh
$403
189
kW-months/year
-
-
MMBtu
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$61,300
Cost:
$2,592
- - - - $61,300 7,403 -
-
kWh
-
-
kW-months/year
$61,300
7,403
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,910
Cost:
$1,000
$10,214 170,239 $696 327 - - $10,214
170,239
kWh
$696
327
kW-months/year
-
-
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$43,975
Cost:
$10,000
- - - - $43,975 5,311 -
-
kWh
-
-
kW-months/year
$43,975
5,311
MMBtu
05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$451
Cost:
$232
$451 7,530 - - - - $451
7,530
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$12,502
Cost:
$16,700
- - - - $12,502 1,510 -
-
kWh
-
-
kW-months/year
$12,502
1,510
MMBtu
07: 2.1224 REPLACE BOILER Savings:
$102,338
Cost:
$161,800
- - - - $102,338 12,360 -
-
kWh
-
-
kW-months/year
$102,338
12,360
MMBtu
08: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,813
Cost:
$20,000
$6,517 108,617 $296 139 - - $6,517
108,617
kWh
$296
139
kW-months/year
-
-
MMBtu
09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$757
Cost:
$2,250
$723 12,056 $34 16 - - $723
12,056
kWh
$34
16
kW-months/year
-
-
MMBtu
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,010
Cost:
$6,000
$3,330 55,499 $162 76 $(-1,482) (-179) $3,330
55,499
kWh
$162
76
kW-months/year
$(-1,482)
(-179)
MMBtu
TOTAL RECOMMENDED Savings:
$249,716
Cost:
$220,606
$29,493 491,580 $1,590 747 $218,633 26,405 $29,493
491,580
kWh
$1,590
747
kW-months/year
$218,633
26,405
MMBtu
TOTAL IMPLEMENTED Savings:
$138,105
Cost:
$32,574
$19,195 319,934 $1,133 532 $117,777 14,224 $19,195
319,934
kWh
$1,133
532
kW-months/year
$117,777
14,224
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas