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IAC Assessment: LE0390
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IAC Assessment: LE0390
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Steel Wire and Related Products
NAICS 331222 - Steel Wire Drawing
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 39
Plant Area (Sq.Ft.) 73,880
Annual Production 25,084,000 Pounds
Production Hrs. Annual 6,864
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,922 3,692,000 kWh $0.07
Electricity Demand $50,711 12,097 kW-months/year $4.19
Electricity Fees $71,389 - $ -
TOTAL ENERGY COSTS $389,022
RECOMMENDED SAVINGS* $107,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,479
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,174
Cost:
$28
$2,880 40,003 $293 70 - - - - $2,880
40,003
kWh
$293
70
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$34,972
Cost:
$5,400
$50,392 699,882 - - $(-15,420) (-2,056) - - $50,392
699,882
kWh
-
-
kW-months/year
$(-15,420)
(-2,056)
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,489
Cost:
$1,000
$4,982 69,192 $507 121 - - - - $4,982
69,192
kWh
$507
121
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$398
Cost:
$75
$398 5,535 - - - - - - $398
5,535
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$558
Cost:
$120
$507 7,038 $52 12 - - - - $507
7,038
kWh
$52
12
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$47,479
Cost:
$25,500
$43,095 598,541 $4,384 1,046 - - - - $43,095
598,541
kWh
$4,384
1,046
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,361
Cost:
$2,457
$3,563 49,488 $797 192 - - - - $3,563
49,488
kWh
$797
192
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,333
Cost:
$5,028
$4,296 59,673 $36 9 - - - - $4,296
59,673
kWh
$36
9
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,974
Cost:
$7,332
$3,654 50,755 $141 34 - - $179 - $3,654
50,755
kWh
$141
34
kW-months/year
-
-
MMBtu
$179
-
$
10: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,602
Cost:
$5,200
$2,602 36,145 - - - - - - $2,602
36,145
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$107,339
Cost:
$52,140
$116,370 1,616,252 $6,211 1,484 $(-15,420) (-2,056) $179 - $116,370
1,616,252
kWh
$6,211
1,484
kW-months/year
$(-15,420)
(-2,056)
MMBtu
$179
-
$
TOTAL IMPLEMENTED Savings:
$47,479
Cost:
$25,500
$43,095 598,541 $4,384 1,046 - - - - $43,095
598,541
kWh
$4,384
1,046
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost