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IAC Assessment: LE0391
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IAC Assessment: LE0391
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IAC Center Lehigh University
Assessment Year 2015
Principal Product Breads and rolls
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 203
Plant Area (Sq.Ft.) 182,000
Annual Production 129,533,344 Pounds
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $624,337 8,279,760 kWh $0.08
Electricity Demand $36,142 16,992 kW-months/year $2.13
Electricity Fees $24,574 - $ -
Natural Gas $423,815 79,445 MMBtu $5.33
TOTAL ENERGY COSTS $1,108,868
RECOMMENDED SAVINGS* $298,675 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,541
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$22,916
Cost:
$1,170
- - - - $22,916 4,300 -
-
kWh
-
-
kW-months/year
$22,916
4,300
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$703
Cost:
$70
$671 8,943 $32 15 - - $671
8,943
kWh
$32
15
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,552
Cost:
$656
$6,214 82,850 $339 159 - - $6,214
82,850
kWh
$339
159
kW-months/year
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,982
Cost:
$2,372
- - - - $6,982 1,310 -
-
kWh
-
-
kW-months/year
$6,982
1,310
MMBtu
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$30,168
Cost:
$12,000
- - - - $30,168 5,660 -
-
kWh
-
-
kW-months/year
$30,168
5,660
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,773
Cost:
$1,000
$1,681 22,419 $92 43 - - $1,681
22,419
kWh
$92
43
kW-months/year
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$109
Cost:
$75
- - - - $109 20 -
-
kWh
-
-
kW-months/year
$109
20
MMBtu
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$41,985
Cost:
$49,800
$39,810 530,797 $2,175 1,021 - - $39,810
530,797
kWh
$2,175
1,021
kW-months/year
-
-
MMBtu
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$22,081
Cost:
$30,500
$21,495 286,604 $586 275 - - $21,495
286,604
kWh
$586
275
kW-months/year
-
-
MMBtu
10: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$119,994
Cost:
$200,000
- - - - $119,994 22,513 -
-
kWh
-
-
kW-months/year
$119,994
22,513
MMBtu
11: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$17,674
Cost:
$30,425
$16,758 223,442 $916 430 - - $16,758
223,442
kWh
$916
430
kW-months/year
-
-
MMBtu
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,982
Cost:
$7,500
- - - - $3,982 747 -
-
kWh
-
-
kW-months/year
$3,982
747
MMBtu
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,886
Cost:
$29,120
$12,219 162,926 $667 313 - - $12,219
162,926
kWh
$667
313
kW-months/year
-
-
MMBtu
14: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,842
Cost:
$31,282
$10,793 143,906 $49 23 - - $10,793
143,906
kWh
$49
23
kW-months/year
-
-
MMBtu
15: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28
Cost:
$145
- - $28 13 - - -
-
kWh
$28
13
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$298,675
Cost:
$396,115
$109,642 1,461,887 $4,882 2,292 $184,151 34,550 $109,642
1,461,887
kWh
$4,882
2,292
kW-months/year
$184,151
34,550
MMBtu
TOTAL IMPLEMENTED Savings:
$40,541
Cost:
$11,773
$6,214 82,850 $339 159 $33,989 6,377 $6,214
82,850
kWh
$339
159
kW-months/year
$33,989
6,377
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas