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IAC Assessment: LE0407
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IAC Assessment: LE0407
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IAC Center Lehigh University
Assessment Year 2016
Principal Product Sheet Metal
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 75,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,933 1,491,600 kWh $0.07
Electricity Demand $15,595 4,393 kW-months/year $3.55
Electricity Fees $16,583 - $ -
Natural Gas $118,537 9,896 MMBtu $11.98
TOTAL ENERGY COSTS $261,648
RECOMMENDED SAVINGS* $46,902 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,792
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$143
Cost:
-
$143 1,934 - - - - - - - - $143
1,934
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$19,792
Cost:
$25
- - - - - - $19,792 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,792
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,305
Cost:
$1,800
$6,687 90,368 $618 174 - - - - - - $6,687
90,368
kWh
$618
174
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$707
Cost:
$200
$707 9,558 - - - - - - - - $707
9,558
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$7,907
Cost:
$12,234
$6,988 94,427 $476 134 - - - - $444 - $6,988
94,427
kWh
$476
134
kW-months/year
-
-
MMBtu
-
-
$
$444
-
$
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$3,031
Cost:
$9,467
- - - - $3,031 253 - - - - -
-
kWh
-
-
kW-months/year
$3,031
253
MMBtu
-
-
$
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,016
Cost:
$28,500
$7,338 99,167 $678 191 - - - - - - $7,338
99,167
kWh
$678
191
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$46,902
Cost:
$52,226
$21,864 295,454 $1,771 499 $3,031 253 $19,792 - $444 - $21,864
295,454
kWh
$1,771
499
kW-months/year
$3,031
253
MMBtu
$19,792
-
$
$444
-
$
TOTAL IMPLEMENTED Savings:
$19,792
Cost:
$25
- - - - - - $19,792 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,792
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost