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IAC Assessment: LE0435
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IAC Assessment: LE0435
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IAC Center Lehigh University
Assessment Year 2017
Principal Product Perlite
NAICS 327992 - Ground or Treated Mineral and Earth Manufacturing
SIC 3295 - Minerals, Ground Or Treated
Sales $1,000,000-$5,000,000
# of Employees 21
Plant Area (Sq.Ft.) 16,350
Annual Production 3,500 Tons
Production Hrs. Annual 3,900
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,171 275,040 kWh $0.12
Electricity Demand $4,434 1,097 kW-months/year $4.04
Electricity Fees $1,260 - $ -
Natural Gas $112,863 20,729 MMBtu $5.44
TOTAL ENERGY COSTS $150,728
RECOMMENDED SAVINGS* $29,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,687
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,125
Cost:
$20
$1,033 8,825 $93 23 - - $1,033
8,825
kWh
$93
23
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,469
Cost:
$1,000
$3,183 27,202 $287 71 - - $3,183
27,202
kWh
$287
71
kW-months/year
-
-
MMBtu
03: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,249
Cost:
$3,100
$1,192 10,192 $57 14 - - $1,192
10,192
kWh
$57
14
kW-months/year
-
-
MMBtu
04: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$18,948
Cost:
$76,000
- - - - $18,948 3,483 -
-
kWh
-
-
kW-months/year
$18,948
3,483
MMBtu
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,092
Cost:
$23,000
$4,672 39,933 $420 104 - - $4,672
39,933
kWh
$420
104
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$29,883
Cost:
$103,120
$10,080 86,152 $856 212 $18,948 3,483 $10,080
86,152
kWh
$856
212
kW-months/year
$18,948
3,483
MMBtu
TOTAL IMPLEMENTED Savings:
$9,687
Cost:
$24,020
$8,887 75,960 $800 198 - - $8,887
75,960
kWh
$800
198
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas