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IAC Assessment: LE0518
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IAC Assessment: LE0518
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IAC Center Lehigh University
Assessment Year 2022
Principal Product Cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $100,000,000-$500,000,000
# of Employees 84
Plant Area (Sq.Ft.) 265,000
Annual Production 1,000,000,000 Units
Production Hrs. Annual 8,736
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,178,010 19,009,361 kWh $0.06
Electricity Demand $147,730 26,907 kW-months/year $5.49
Electricity Fees $109,988 - $ -
Natural Gas $744,589 162,650 MMBtu $4.58
TOTAL ENERGY COSTS $2,180,317
RECOMMENDED SAVINGS* $189,139 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,114
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,198
Cost:
$2,600
$5,649 91,100 $549 100 - - $5,649
91,100
kWh
$549
100
kW-months/year
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,190
Cost:
$4,000
$5,533 89,241 $657 123 - - $5,533
89,241
kWh
$657
123
kW-months/year
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,790
Cost:
$8,800
$6,027 101,206 $763 139 - - $6,027
101,206
kWh
$763
139
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,077
Cost:
$30,000
$8,984 144,908 $1,093 199 - - $8,984
144,908
kWh
$1,093
199
kW-months/year
-
-
MMBtu
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$45,859
Cost:
$175,000
$42,263 681,656 $3,596 655 - - $42,263
681,656
kWh
$3,596
655
kW-months/year
-
-
MMBtu
06: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$114,025
Cost:
$450,000
$(-6,122) (-97,755) - - $120,147 26,233 $(-6,122)
(-97,755)
kWh
-
-
kW-months/year
$120,147
26,233
MMBtu
TOTAL RECOMMENDED Savings:
$189,139
Cost:
$670,400
$62,334 1,010,356 $6,658 1,216 $120,147 26,233 $62,334
1,010,356
kWh
$6,658
1,216
kW-months/year
$120,147
26,233
MMBtu
TOTAL IMPLEMENTED Savings:
$75,114
Cost:
$220,400
$68,456 1,108,111 $6,658 1,216 - - $68,456
1,108,111
kWh
$6,658
1,216
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas