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IAC Assessment: LE0545
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IAC Assessment: LE0545
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IAC Center Lehigh University
Assessment Year 2023
Principal Product Injection Molded Parts
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 150,000
Annual Production 1,000,000 Units
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $411,231 2,996,681 kWh $0.14
Electricity Demand $61,353 8,516 kW-months/year $7.20
Electricity Fees $14,539 - $ -
Natural Gas $26,323 2,854 MMBtu $9.22
TOTAL ENERGY COSTS $513,446
RECOMMENDED SAVINGS* $36,399 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,908
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,922
Cost:
$570
$2,922 21,334 - - - - $2,922
21,334
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$17,466
Cost:
$15,150
$17,466 127,487 - - - - $17,466
127,487
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,260
Cost:
$1,500
- - - - $1,260 137 -
-
kWh
-
-
kW-months/year
$1,260
137
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,520
Cost:
$2,000
$1,418 10,354 $102 14 - - $1,418
10,354
kWh
$102
14
kW-months/year
-
-
MMBtu
05: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$7,441
Cost:
$31,059
$6,840 49,929 $601 84 - - $6,840
49,929
kWh
$601
84
kW-months/year
-
-
MMBtu
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$5,790
Cost:
$27,000
$5,589 40,802 $201 28 - - $5,589
40,802
kWh
$201
28
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$36,399
Cost:
$77,279
$34,235 249,906 $904 126 $1,260 137 $34,235
249,906
kWh
$904
126
kW-months/year
$1,260
137
MMBtu
TOTAL IMPLEMENTED Savings:
$21,908
Cost:
$17,720
$21,806 159,175 $102 14 - - $21,806
159,175
kWh
$102
14
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas