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IAC Assessment: LE0550
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IAC Assessment: LE0550
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IAC Center Lehigh University
Assessment Year 2023
Principal Product Ceramic Materials
NAICS 212325 - Clay and Ceramic and Refractory Minerals Mining
SIC 1459 - Clay And Related Minerals, Nec
Sales $10,000,000-$50,000,000
# of Employees 30
Plant Area (Sq.Ft.) 60,000
Annual Production 100 Tons
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $82,666 1,150,600 kWh $0.07
Electricity Demand $14,330 2,966 kW-months/year $4.83
Electricity Fees $7,348 - $ -
Natural Gas $10,320 1,021 MMBtu $10.11
TOTAL ENERGY COSTS $308,987
RECOMMENDED SAVINGS* $101,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $96,917
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,663
Cost:
$100
$2,439 33,884 $224 47 - - - - - - - - $2,439
33,884
kWh
$224
47
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,474
Cost:
$2,500
- - - - $1,474 146 - - - - - - -
-
kWh
-
-
kW-months/year
$1,474
146
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,539
Cost:
$3,500
$1,408 19,552 $131 27 - - - - - - - - $1,408
19,552
kWh
$131
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$299
Cost:
$1,150
$276 3,833 $23 5 - - - - - - - - $276
3,833
kWh
$23
5
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
05: 3.1181 ELIMINATE A BY-PRODUCT Savings:
$85,450
Cost:
$350,000
- - - - - - $(-3,276) (-50,400) $134,568 50,400 $(-45,842) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-3,276)
(-50,400)
Tgal
$134,568
50,400
gal
$(-45,842)
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$4,500
Cost:
$22,000
$4,121 57,241 $379 79 - - - - - - - - $4,121
57,241
kWh
$379
79
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$5,791
Cost:
$34,566
$3,756 52,162 $337 70 $1,698 168 - - - - - - $3,756
52,162
kWh
$337
70
kW-months/year
$1,698
168
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$101,716
Cost:
$413,816
$12,000 166,672 $1,094 227 $3,172 314 $(-3,276) (-50,400) $134,568 50,400 $(-45,842) - $12,000
166,672
kWh
$1,094
227
kW-months/year
$3,172
314
MMBtu
$(-3,276)
(-50,400)
Tgal
$134,568
50,400
gal
$(-45,842)
-
$
TOTAL IMPLEMENTED Savings:
$96,917
Cost:
$390,666
$7,603 105,598 $692 144 $3,172 314 $(-3,276) (-50,400) $134,568 50,400 $(-45,842) - $7,603
105,598
kWh
$692
144
kW-months/year
$3,172
314
MMBtu
$(-3,276)
(-50,400)
Tgal
$134,568
50,400
gal
$(-45,842)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes