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IAC Assessment: LE0559
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IAC Assessment: LE0559
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Lehigh University
Assessment Year 2024
Principal Product Injection Molded Parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 40,000
Annual Production 18,000,000 Units
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,454 1,255,544 kWh $0.06
Electricity Demand $16,705 3,269 kW-months/year $5.11
Electricity Fees $9,517 - $ -
Natural Gas $17,912 2,051 MMBtu $8.73
TOTAL ENERGY COSTS $118,588
RECOMMENDED SAVINGS* $39,978 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,472
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$768
Cost:
$100
$659 11,175 $109 21 - - $659
11,175
kWh
$109
21
kW-months/year
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$704
Cost:
$450
$704 11,866 - - - - $704
11,866
kWh
-
-
kW-months/year
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$7,729
Cost:
$9,380
$7,007 118,761 $722 141 - - $7,007
118,761
kWh
$722
141
kW-months/year
-
-
$
04: 4.631 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$11,423
Cost:
$30,000
- - - - $11,423 - -
-
kWh
-
-
kW-months/year
$11,423
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$543
Cost:
$1,850
$376 6,388 $167 33 - - $376
6,388
kWh
$167
33
kW-months/year
-
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$15,707
Cost:
$94,101
$14,079 238,648 $1,628 319 - - $14,079
238,648
kWh
$1,628
319
kW-months/year
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,104
Cost:
$20,117
$2,661 45,111 $443 87 - - $2,661
45,111
kWh
$443
87
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$39,978
Cost:
$155,998
$25,486 431,949 $3,069 601 $11,423 - $25,486
431,949
kWh
$3,069
601
kW-months/year
$11,423
-
$
TOTAL IMPLEMENTED Savings:
$1,472
Cost:
$550
$1,363 23,041 $109 21 - - $1,363
23,041
kWh
$109
21
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees