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IAC Assessment: MA0030
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IAC Assessment: MA0030
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IAC Center University of Massachusetts
Assessment Year 1985
Principal Product FINE STEEL WIRE
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $5,000,000-$10,000,000
# of Employees 63
Plant Area (Sq.Ft.) 0
Annual Production 1,440,000 Pounds
Production Hrs. Annual 4,080
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $102,025 1,306,858 kWh $0.08
Natural Gas $90,817 14,223 MMBtu $6.39
Fuel Oil #2 $34,879 5,908 MMBtu $5.90
Fuel Oil #4 $125,011 22,882 MMBtu $5.46
TOTAL ENERGY COSTS $352,732
RECOMMENDED SAVINGS* $22,582 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,659
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4
$ kWh $ MMBtu $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,013
Cost:
$1,515
$1,013 12,896 - - - - $1,013
12,896
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,095
Cost:
$1,536
- - - - $1,095 202 -
-
kWh
-
-
MMBtu
$1,095
202
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$135
Cost:
$214
- - - - $135 24 -
-
kWh
-
-
MMBtu
$135
24
MMBtu
04: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$10,416
Cost:
$8,764
- - $10,416 1,653 - - -
-
kWh
$10,416
1,653
MMBtu
-
-
MMBtu
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$9,923
Cost:
$15,106
- - - - $9,923 1,831 -
-
kWh
-
-
MMBtu
$9,923
1,831
MMBtu
TOTAL RECOMMENDED Savings:
$22,582
Cost:
$27,135
$1,013 12,896 $10,416 1,653 $11,153 2,057 $1,013
12,896
kWh
$10,416
1,653
MMBtu
$11,153
2,057
MMBtu
TOTAL IMPLEMENTED Savings:
$12,659
Cost:
$12,029
$1,013 12,896 $10,416 1,653 $1,230 226 $1,013
12,896
kWh
$10,416
1,653
MMBtu
$1,230
226
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4