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IAC Assessment: MA0043
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IAC Assessment: MA0043
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IAC Center University of Massachusetts
Assessment Year 1985
Principal Product CAST IRON PRODUCTS
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 0
Annual Production 1,800,000 Pounds
Production Hrs. Annual 2,210
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $164,348 1,934,936 kWh $0.08
LPG $14,355 1,557 MMBtu $9.22
Fuel Oil #2 $2,907 420 MMBtu $6.92
TOTAL ENERGY COSTS $181,610
RECOMMENDED SAVINGS* $15,428 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,590
#|Description Savings
Cost
Status Electricity Usage LPG Fuel Oil #2 Electricity Usage LPG Fuel Oil #2
$ kWh $ MMBtu $ MMBtu
01: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$1,549
Cost:
$1,473
$1,549 18,171 - - - - $1,549
18,171
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$2,907
Cost:
-
- - - - $2,907 399 -
-
kWh
-
-
MMBtu
$2,907
399
MMBtu
03: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$68
Cost:
$60
$68 879 - - - - $68
879
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$332
Cost:
$100
$332 3,810 - - - - $332
3,810
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$993
Cost:
$2,500
$993 11,723 - - - - $993
11,723
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,590
Cost:
$500
$7,590 89,390 - - - - $7,590
89,390
kWh
-
-
MMBtu
-
-
MMBtu
07: 2.2491 USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING Savings:
$1,989
Cost:
$1,700
- - $1,989 217 - - -
-
kWh
$1,989
217
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$15,428
Cost:
$6,333
$10,532 123,973 $1,989 217 $2,907 399 $10,532
123,973
kWh
$1,989
217
MMBtu
$2,907
399
MMBtu
TOTAL IMPLEMENTED Savings:
$7,590
Cost:
$500
$7,590 89,390 - - - - $7,590
89,390
kWh
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage LPG Fuel Oil #2 Electricity Usage LPG Fuel Oil #2