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IAC Assessment: MA0325
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IAC Assessment: MA0325
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IAC Center University of Massachusetts
Assessment Year 1995
Principal Product Miniature die castings
NAICS n/a
SIC 3369 - Nonferrous Foundries, Nec
Sales $5,000,000-$10,000,000
# of Employees 80
Plant Area (Sq.Ft.) 60,000
Annual Production 1,360,000 Pounds
Production Hrs. Annual 4,250
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,767 1,543,083 kWh $0.09
Natural Gas $105,632 15,119 MMBtu $6.99
LPG $2,960 592 MMBtu $5.00
TOTAL ENERGY COSTS $252,359
RECOMMENDED SAVINGS* $49,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,750
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ MMBtu $ Tgal $ gal $ lb
01: 2.2514 COVER OPEN TANKS Savings:
$3,618
Cost:
$1,883
$1,311 14,068 $2,307 330 - - - - - - $1,311
14,068
kWh
$2,307
330
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,067
Cost:
$4,632
$3,081 33,118 $986 141 - - - - - - $3,081
33,118
kWh
$986
141
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,545
Cost:
$2,500
- - $1,545 221 - - - - - - -
-
kWh
$1,545
221
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,557
Cost:
$1,000
$1,557 16,706 - - - - - - - - $1,557
16,706
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$922
Cost:
-
$922 28,136 - - - - - - - - $922
28,136
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$453
Cost:
$1,190
$453 4,982 - - - - - - - - $453
4,982
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$382
Cost:
-
$382 4,103 - - - - - - - - $382
4,103
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$378
Cost:
$255
$378 4,103 - - - - - - - - $378
4,103
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
09: 3.5242 RECOVER METALS FROM SPENT SOLUTIONS AND RECYCLE Savings:
$28,487
Cost:
$53,330
- - - - - - - - $28,487 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$28,487
-
lb
10: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$7,953
Cost:
$5,526
- - - - $720 480,000 $1,656 2,400 $5,577 312 -
-
kWh
-
-
MMBtu
$720
480,000
Tgal
$1,656
2,400
gal
$5,577
312
lb
TOTAL RECOMMENDED Savings:
$49,362
Cost:
$70,316
$8,084 105,216 $4,838 692 $720 480,000 $1,656 2,400 $34,064 312 $8,084
105,216
kWh
$4,838
692
MMBtu
$720
480,000
Tgal
$1,656
2,400
gal
$34,064
312
lb
TOTAL IMPLEMENTED Savings:
$43,750
Cost:
$63,184
$5,003 72,098 $2,307 330 $720 480,000 $1,656 2,400 $34,064 312 $5,003
72,098
kWh
$2,307
330
MMBtu
$720
480,000
Tgal
$1,656
2,400
gal
$34,064
312
lb
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ lb
Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz)