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IAC Assessment: MA0361
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IAC Assessment: MA0361
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IAC Center University of Massachusetts
Assessment Year 1996
Principal Product Flexographic printing presses
NAICS n/a
SIC 3555 - Printing Trades Machinery
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 125,000
Annual Production 4 Pieces
Production Hrs. Annual 4,000
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,097 1,155,920 kWh $0.07
Electricity Demand $18,015 2,342 kW-months/year $7.69
Electricity Fees $3,874 - $ -
Natural Gas $17,330 2,636 MMBtu $6.57
TOTAL ENERGY COSTS $134,733
RECOMMENDED SAVINGS* $31,812 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,353
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ MMBtu $ Tgal $ gal $ lb $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$9,187
Cost:
$2,640
- - $8,704 1,636 $483 31,200 - - - - - - -
-
kWh
$8,704
1,636
MMBtu
$483
31,200
Tgal
-
-
gal
-
-
lb
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$5,482
Cost:
$3,408
- - $6,682 1,256 - - - - - - $(-1,200) - -
-
kWh
$6,682
1,256
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-1,200)
-
$
03: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$5,695
Cost:
$295
- - - - - - $5,695 2,816 - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$5,695
2,816
gal
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,759
Cost:
$1,400
$4,939 100,528 - - - - - - - - $(-180) - $4,939
100,528
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-180)
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,189
Cost:
$4,200
$4,264 86,753 $925 173 - - - - - - - - $4,264
86,753
kWh
$925
173
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$764
Cost:
$2,493
$1,296 26,377 $(-532) (-100) - - - - - - - - $1,296
26,377
kWh
$(-532)
(-100)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$432
Cost:
-
$432 5,862 - - - - - - - - - - $432
5,862
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$304
Cost:
$79
- - - - - - - - $304 95,580 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$304
95,580
lb
-
-
$
TOTAL RECOMMENDED Savings:
$31,812
Cost:
$14,515
$10,931 219,520 $15,779 2,965 $483 31,200 $5,695 2,816 $304 95,580 $(-1,380) - $10,931
219,520
kWh
$15,779
2,965
MMBtu
$483
31,200
Tgal
$5,695
2,816
gal
$304
95,580
lb
$(-1,380)
-
$
TOTAL IMPLEMENTED Savings:
$25,353
Cost:
$11,727
$9,635 193,143 $16,311 3,065 $483 31,200 - - $304 95,580 $(-1,380) - $9,635
193,143
kWh
$16,311
3,065
MMBtu
$483
31,200
Tgal
-
-
gal
$304
95,580
lb
$(-1,380)
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ lb $ $
Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes