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IAC Assessment: MA0404
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IAC Assessment: MA0404
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IAC Center University of Massachusetts
Assessment Year 1997
Principal Product Malleable Iron Castings
NAICS n/a
SIC 3322 - Malleable Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 148
Plant Area (Sq.Ft.) 77,000
Annual Production 4,800 Tons
Production Hrs. Annual 6,120
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $770,485 12,133,939 kWh $0.06
Electricity Demand $98,782 11,428 kW-months/year $8.64
Natural Gas $129,923 27,830 MMBtu $4.67
TOTAL ENERGY COSTS $999,190
RECOMMENDED SAVINGS* $472,664 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $425,048
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Water Consumption Electricity Usage Natural Gas Solid Waste (non-haz) Water Consumption
$ kWh $ MMBtu $ lb $ Tgal
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$412,115
Cost:
$1,000,000
$551,345 8,420,575 $(-139,230) (-30,600) - - - - $551,345
8,420,575
kWh
$(-139,230)
(-30,600)
MMBtu
-
-
lb
-
-
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,416
Cost:
$16,505
$13,378 198,124 - - - - $38 - $13,378
198,124
kWh
-
-
MMBtu
-
-
lb
$38
-
Tgal
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$12,933
Cost:
$71,400
- - $12,933 2,973 - - - - -
-
kWh
$12,933
2,973
MMBtu
-
-
lb
-
-
Tgal
04: 3.3113 USE OTHER METHODS FOR NEUTRALIZATION Savings:
$34,200
Cost:
-
- - - - $34,200 3,600,000 - - -
-
kWh
-
-
MMBtu
$34,200
3,600,000
lb
-
-
Tgal
05: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
Tgal
TOTAL RECOMMENDED Savings:
$472,664
Cost:
$1,087,905
$564,723 8,618,699 $(-126,297) (-27,627) $34,200 3,600,000 $38 - $564,723
8,618,699
kWh
$(-126,297)
(-27,627)
MMBtu
$34,200
3,600,000
lb
$38
-
Tgal
TOTAL IMPLEMENTED Savings:
$425,048
Cost:
$1,071,400
$551,345 8,420,575 $(-126,297) (-27,627) - - - - $551,345
8,420,575
kWh
$(-126,297)
(-27,627)
MMBtu
-
-
lb
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ lb $ Tgal
Electricity Usage Natural Gas Solid Waste (non-haz) Water Consumption Electricity Usage Natural Gas Solid Waste (non-haz) Water Consumption