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IAC Assessment: MA0416
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IAC Assessment: MA0416
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IAC Center University of Massachusetts
Assessment Year 1998
Principal Product Malleable Iron Castings
NAICS n/a
SIC 3322 - Malleable Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 100,000
Annual Production 175,000 Tons
Production Hrs. Annual 2,000
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,000 2,241,208 kWh $0.07
Electricity Demand $112,751 11,896 kW-months/year $9.48
Natural Gas $19,440 9,767 MMBtu $1.99
Coal $482,713 55,642 MMBtu $8.68
TOTAL ENERGY COSTS $844,504
RECOMMENDED SAVINGS* $161,583 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $161,583
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ lb $ $
01: 4.452 ELIMINATE SHIFT Savings:
$145,100
Cost:
$250,000
- - $(-54,900) (-9,000) - - $200,000 - -
-
kWh
$(-54,900)
(-9,000)
MMBtu
-
-
lb
$200,000
-
$
02: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) Savings:
$13,356
Cost:
$2,000
- - - - $13,356 504,000 - - -
-
kWh
-
-
MMBtu
$13,356
504,000
lb
-
-
$
03: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,884
Cost:
$1,000
$2,884 46,600 - - - - - - $2,884
46,600
kWh
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$243
Cost:
$472
$243 3,517 - - - - - - $243
3,517
kWh
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$161,583
Cost:
$253,472
$3,127 50,117 $(-54,900) (-9,000) $13,356 504,000 $200,000 - $3,127
50,117
kWh
$(-54,900)
(-9,000)
MMBtu
$13,356
504,000
lb
$200,000
-
$
TOTAL IMPLEMENTED Savings:
$161,583
Cost:
$253,472
$3,127 50,117 $(-54,900) (-9,000) $13,356 504,000 $200,000 - $3,127
50,117
kWh
$(-54,900)
(-9,000)
MMBtu
$13,356
504,000
lb
$200,000
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes