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IAC Assessment: MA0427
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IAC Assessment: MA0427
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IAC Center University of Massachusetts
Assessment Year 1998
Principal Product Door and 4WD actuators
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $5,000,000-$10,000,000
# of Employees 300
Plant Area (Sq.Ft.) 150,000
Annual Production 7,200,000 Pieces
Production Hrs. Annual 6,425
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $267,479 4,133,939 kWh $0.06
Electricity Demand $155,989 11,486 kW-months/year $13.58
Natural Gas $26,081 3,457 MMBtu $7.54
TOTAL ENERGY COSTS $464,675
RECOMMENDED SAVINGS* $31,235 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,565
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$9,186
Cost:
$19,050
$1,730 22,567 $8,040 432 $(-584) (-99) - - $1,730
22,567
kWh
$8,040
432
kW-months/year
$(-584)
(-99)
MMBtu
-
-
lb
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,715
Cost:
$7,055
- - $5,715 - - - - - -
-
kWh
$5,715
-
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,885
Cost:
$242
- - - - $2,885 489 - - -
-
kWh
-
-
kW-months/year
$2,885
489
MMBtu
-
-
lb
04: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$4,093
Cost:
$4,800
- - - - - - $4,093 99,900 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,093
99,900
lb
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$3,533
Cost:
$2,700
- - - - - - $3,533 109,350 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,533
109,350
lb
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,828
Cost:
$426
$2,065 21,981 $763 41 - - - - $2,065
21,981
kWh
$763
41
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,159
Cost:
$1,840
$2,159 31,653 - - - - - - $2,159
31,653
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$836
Cost:
$200
$836 13,189 - - - - - - $836
13,189
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$31,235
Cost:
$36,313
$6,790 89,390 $14,518 473 $2,301 390 $7,626 209,250 $6,790
89,390
kWh
$14,518
473
kW-months/year
$2,301
390
MMBtu
$7,626
209,250
lb
TOTAL IMPLEMENTED Savings:
$18,565
Cost:
$26,731
$4,631 57,737 $14,518 473 $(-584) (-99) - - $4,631
57,737
kWh
$14,518
473
kW-months/year
$(-584)
(-99)
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)