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IAC Assessment: MA0439
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IAC Assessment: MA0439
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IAC Center University of Massachusetts
Assessment Year 1999
Principal Product Steel Mill Equipment
NAICS n/a
SIC 3457 -
Sales $10,000,000-$50,000,000
# of Employees 380
Plant Area (Sq.Ft.) 250,000
Annual Production 0 Units
Production Hrs. Annual 8,760
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $482,750 7,486,518 kWh $0.06
Electricity Demand $59,369 16,355 kW-months/year $3.63
Natural Gas $15,534 2,669 MMBtu $5.82
Fuel Oil #4 $92,674 27,710 MMBtu $3.34
TOTAL ENERGY COSTS $650,327
RECOMMENDED SAVINGS* $140,665 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,303
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #4 By-product Production Electricity Usage Electricity Demand Natural Gas Fuel Oil #4 By-product Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 4.631 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$120,000
Cost:
$24,000
- - - - - - - - $120,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$120,000
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,636
Cost:
$1,360
- - - - $1,235 213 $7,401 2,216 - - -
-
kWh
-
-
kW-months/year
$1,235
213
MMBtu
$7,401
2,216
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,629
Cost:
$500
- - - - - - $4,629 1,386 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,629
1,386
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,578
Cost:
$10,705
- - $4,578 1,261 - - - - - - -
-
kWh
$4,578
1,261
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,038
Cost:
$1,295
$1,038 17,292 - - - - - - - - $1,038
17,292
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,116
Cost:
$3,400
$1,116 18,757 - - - - - - - - $1,116
18,757
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$668
Cost:
$1,244
$668 11,137 - - - - - - - - $668
11,137
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$140,665
Cost:
$42,504
$2,822 47,186 $4,578 1,261 $1,235 213 $12,030 3,602 $120,000 - $2,822
47,186
kWh
$4,578
1,261
kW-months/year
$1,235
213
MMBtu
$12,030
3,602
MMBtu
$120,000
-
$
TOTAL IMPLEMENTED Savings:
$14,303
Cost:
$3,155
$1,038 17,292 - - $1,235 213 $12,030 3,602 - - $1,038
17,292
kWh
-
-
kW-months/year
$1,235
213
MMBtu
$12,030
3,602
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #4 By-product Production Electricity Usage Electricity Demand Natural Gas Fuel Oil #4 By-product Production