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IAC Assessment: MA0441
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IAC Assessment: MA0441
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IAC Center University of Massachusetts
Assessment Year 1999
Principal Product Electrocoating
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 58
Plant Area (Sq.Ft.) 27,000
Annual Production 0 Units
Production Hrs. Annual 3,510
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,831 1,074,736 kWh $0.06
Electricity Demand $16,452 4,354 kW-months/year $3.78
Natural Gas $28,745 5,780 MMBtu $4.97
Fuel Oil #2 $4,124 1,093 MMBtu $3.77
TOTAL ENERGY COSTS $110,152
RECOMMENDED SAVINGS* $88,822 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,789
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$21,168
Cost:
$5,704
- - - - - - $21,168 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$21,168
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$43,200
Cost:
$3,000
- - - - - - $43,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$43,200
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$15,964
Cost:
$40,000
$15,569 203,986 $5,067 1,396 $(-4,672) (-870) - - $15,569
203,986
kWh
$5,067
1,396
kW-months/year
$(-4,672)
(-870)
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,069
Cost:
$26,625
$7,069 92,614 - - - - - - $7,069
92,614
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$789
Cost:
-
$789 10,258 - - - - - - $789
10,258
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$632
Cost:
$2,250
- - - - $632 118 - - -
-
kWh
-
-
kW-months/year
$632
118
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$88,822
Cost:
$77,579
$23,427 306,858 $5,067 1,396 $(-4,040) (-752) $64,368 - $23,427
306,858
kWh
$5,067
1,396
kW-months/year
$(-4,040)
(-752)
MMBtu
$64,368
-
$
TOTAL IMPLEMENTED Savings:
$65,789
Cost:
$10,954
$789 10,258 - - $632 118 $64,368 - $789
10,258
kWh
-
-
kW-months/year
$632
118
MMBtu
$64,368
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production