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IAC Assessment: MA0466
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IAC Assessment: MA0466
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IAC Center University of Massachusetts
Assessment Year 2000
Principal Product Powder coating
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 111
Plant Area (Sq.Ft.) 83,000
Annual Production 250,000 Pounds
Production Hrs. Annual 4,160
Location (State) RI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,013 1,088,804 kWh $0.09
Electricity Demand $8,951 5,943 kW-months/year $1.51
Electricity Fees $271 - $ -
Natural Gas $117,349 17,962 MMBtu $6.53
TOTAL ENERGY COSTS $227,584
RECOMMENDED SAVINGS* $46,130 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,010
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$15,519
Cost:
$78,600
$20,078 208,968 $1,724 1,149 $(-6,283) (-891) - - $20,078
208,968
kWh
$1,724
1,149
kW-months/year
$(-6,283)
(-891)
MMBtu
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,410
Cost:
$50,000
- - - - $14,410 2,044 - - -
-
kWh
-
-
kW-months/year
$14,410
2,044
MMBtu
-
-
$
03: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$5,244
Cost:
$30,000
- - - - - - $5,244 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,244
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,737
Cost:
$3,000
- - - - $3,737 530 - - -
-
kWh
-
-
kW-months/year
$3,737
530
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,111
Cost:
$500
$2,111 21,981 - - - - - - $2,111
21,981
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,805
Cost:
$2,500
$1,805 75,029 - - - - - - $1,805
75,029
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$895
Cost:
-
- - - - - - $895 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$895
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$619
Cost:
$2,380
$619 6,448 - - - - - - $619
6,448
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$592
Cost:
$1,700
$592 24,619 - - - - - - $592
24,619
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$450
Cost:
$2,153
$450 4,689 - - - - - - $450
4,689
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$450
Cost:
$150
$450 4,689 - - - - - - $450
4,689
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$298
Cost:
$300
$197 2,052 $101 96 - - - - $197
2,052
kWh
$101
96
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$46,130
Cost:
$171,283
$26,302 348,475 $1,825 1,245 $11,864 1,683 $6,139 - $26,302
348,475
kWh
$1,825
1,245
kW-months/year
$11,864
1,683
MMBtu
$6,139
-
$
TOTAL IMPLEMENTED Savings:
$23,010
Cost:
$82,550
$22,836 237,690 $1,825 1,245 $(-2,546) (-361) $895 - $22,836
237,690
kWh
$1,825
1,245
kW-months/year
$(-2,546)
(-361)
MMBtu
$895
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production