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IAC Assessment: MA0473
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IAC Assessment: MA0473
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IAC Center University of Massachusetts
Assessment Year 2000
Principal Product Injection Molding Plastic Products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 142
Plant Area (Sq.Ft.) 78,468
Annual Production 2,700 Tons
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $241,226 5,665,229 kWh $0.04
Electricity Demand $131,789 10,868 kW-months/year $12.13
Electricity Fees $4,437 - $ -
LPG $755 69 MMBtu $10.94
Fuel Oil #1 $6,279 1,357 MMBtu $4.63
Fuel Oil #2 $8,787 1,901 MMBtu $4.62
TOTAL ENERGY COSTS $393,273
RECOMMENDED SAVINGS* $76,598 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,242
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG
$ kWh $ kW-months/year $ MMBtu
01: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$28,890
Cost:
$140,000
$22,578 459,555 $6,312 3,145 - - $22,578
459,555
kWh
$6,312
3,145
kW-months/year
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,924
Cost:
$129,000
$15,718 313,013 $9,206 756 - - $15,718
313,013
kWh
$9,206
756
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,760
Cost:
$1,200
$5,760 117,233 - - - - $5,760
117,233
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$5,180
Cost:
-
$5,180 89,097 - - - - $5,180
89,097
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,269
Cost:
$350
$3,269 66,530 - - - - $3,269
66,530
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,779
Cost:
$7,000
$2,779 56,565 - - - - $2,779
56,565
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,770
Cost:
$100
$2,060 41,911 $710 58 - - $2,060
41,911
kWh
$710
58
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,440
Cost:
$3,000
$1,440 29,308 - - - - $1,440
29,308
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$936
Cost:
$5,000
$821 16,706 $781 64 $(-666) (-71) $821
16,706
kWh
$781
64
kW-months/year
$(-666)
(-71)
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$650
Cost:
$1,250
$650 13,189 - - - - $650
13,189
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$76,598
Cost:
$286,900
$60,255 1,203,107 $17,009 4,023 $(-666) (-71) $60,255
1,203,107
kWh
$17,009
4,023
kW-months/year
$(-666)
(-71)
MMBtu
TOTAL IMPLEMENTED Savings:
$72,242
Cost:
$280,550
$56,724 1,131,301 $15,518 3,901 - - $56,724
1,131,301
kWh
$15,518
3,901
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand LPG Electricity Usage Electricity Demand LPG