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IAC Assessment: MA0476
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IAC Assessment: MA0476
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IAC Center University of Massachusetts
Assessment Year 2000
Principal Product Printed textile products
NAICS n/a
SIC 2396 - Automotive And Apparel Trimmings
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 140,000
Annual Production 270,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $873,377 12,249,707 kWh $0.07
Electricity Demand $125,821 27,109 kW-months/year $4.64
Electricity Fees $11,632 - $ -
Natural Gas $571,559 244,304 MMBtu $2.34
Fuel Oil #6 $244,124 69,651 MMBtu $3.50
TOTAL ENERGY COSTS $1,826,513
RECOMMENDED SAVINGS* $199,770 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,160
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #6 Electricity Usage Natural Gas Fuel Oil #6
$ kWh $ MMBtu $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$109,000
Cost:
$720,000
- - $109,000 31,130 - - -
-
kWh
$109,000
31,130
MMBtu
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,750
Cost:
$50,000
$1,970 26,964 $24,780 7,100 - - $1,970
26,964
kWh
$24,780
7,100
MMBtu
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,100
Cost:
$24,000
$17,100 234,467 - - - - $17,100
234,467
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,130
Cost:
$1,000
$13,130 190,504 - - - - $13,130
190,504
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,020
Cost:
$35,000
- - - - $8,020 2,180 -
-
kWh
-
-
MMBtu
$8,020
2,180
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,840
Cost:
$40,000
- - $6,840 1,960 - - -
-
kWh
$6,840
1,960
MMBtu
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,150
Cost:
$5,000
$450 6,155 $5,700 1,640 - - $450
6,155
kWh
$5,700
1,640
MMBtu
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,760
Cost:
$7,500
$5,760 83,529 - - - - $5,760
83,529
kWh
-
-
MMBtu
-
-
MMBtu
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,790
Cost:
-
- - - - $3,790 1,030 -
-
kWh
-
-
MMBtu
$3,790
1,030
MMBtu
10: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$2,280
Cost:
-
- - - - $2,280 620 -
-
kWh
-
-
MMBtu
$2,280
620
MMBtu
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$950
Cost:
$500
- - - - $950 260 -
-
kWh
-
-
MMBtu
$950
260
MMBtu
TOTAL RECOMMENDED Savings:
$199,770
Cost:
$883,000
$38,410 541,619 $146,320 41,830 $15,040 4,090 $38,410
541,619
kWh
$146,320
41,830
MMBtu
$15,040
4,090
MMBtu
TOTAL IMPLEMENTED Savings:
$49,160
Cost:
$38,000
$36,440 514,655 $5,700 1,640 $7,020 1,910 $36,440
514,655
kWh
$5,700
1,640
MMBtu
$7,020
1,910
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #6 Electricity Usage Natural Gas Fuel Oil #6