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IAC Assessment: MA0482
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IAC Assessment: MA0482
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IAC Center University of Massachusetts
Assessment Year 2001
Principal Product Corrugated Cardboard
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 200,000
Annual Production 720,000 Thousand Feet
Production Hrs. Annual 6,552
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,253 4,495,000 kWh $0.06
Electricity Demand $78,214 13,356 kW-months/year $5.86
Electricity Fees $807 - $ -
Natural Gas $270,588 46,510 MMBtu $5.82
TOTAL ENERGY COSTS $637,228
RECOMMENDED SAVINGS* $78,060 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,040
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ Tgal
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$19,400
Cost:
$93,000
- - - - $26,100 1,210 $(-6,700) (-1,210) - - - - -
-
kWh
-
-
kW-months/year
$26,100
1,210
MMBtu
$(-6,700)
(-1,210)
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,900
Cost:
$13,000
- - $15,900 2,716 - - - - - - - - -
-
kWh
$15,900
2,716
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$8,590
Cost:
$30,000
- - - - $8,590 1,083 - - - - - - -
-
kWh
-
-
kW-months/year
$8,590
1,083
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,900
Cost:
$23,000
- - - - $7,900 1,000 - - - - - - -
-
kWh
-
-
kW-months/year
$7,900
1,000
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$5,430
Cost:
$25,000
- - - - $5,430 685 - - - - - - -
-
kWh
-
-
kW-months/year
$5,430
685
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,200
Cost:
$13,000
- - - - $5,200 660 - - - - - - -
-
kWh
-
-
kW-months/year
$5,200
660
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
07: 3.5131 RECYCLE WHITE WATER Savings:
$5,000
Cost:
$20,000
- - - - - - - - $3,000 815,376 $2,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$3,000
815,376
Tgal
$2,000
-
Tgal
08: 3.4155 METER WASTE WATER Savings:
$4,400
Cost:
$12,000
- - - - - - - - $4,400 1,204,364 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$4,400
1,204,364
Tgal
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,040
Cost:
$450
$2,040 34,100 - - - - - - - - - - $2,040
34,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,700
Cost:
$5,000
$1,700 28,000 - - - - - - - - - - $1,700
28,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,500
Cost:
$7,000
$1,500 24,900 - - - - - - - - - - $1,500
24,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
12: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$1,000
Cost:
$600
$1,000 18,300 - - - - - - - - - - $1,000
18,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$78,060
Cost:
$242,050
$6,240 105,300 $15,900 2,716 $53,220 4,638 $(-6,700) (-1,210) $7,400 2,019,740 $2,000 - $6,240
105,300
kWh
$15,900
2,716
kW-months/year
$53,220
4,638
MMBtu
$(-6,700)
(-1,210)
MMBtu
$7,400
2,019,740
Tgal
$2,000
-
Tgal
TOTAL IMPLEMENTED Savings:
$2,040
Cost:
$450
$2,040 34,100 - - - - - - - - - - $2,040
34,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Disposal Water Consumption