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IAC Assessment: MA0486
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IAC Assessment: MA0486
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IAC Center University of Massachusetts
Assessment Year 2001
Principal Product Fabricated metal products
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 106
Plant Area (Sq.Ft.) 52,000
Annual Production 535,000 Pieces
Production Hrs. Annual 5,300
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,735 914,120 kWh $0.07
Electricity Demand $31,924 3,646 kW-months/year $8.76
Natural Gas $26,214 2,766 MMBtu $9.48
TOTAL ENERGY COSTS $123,347
RECOMMENDED SAVINGS* $42,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,200
#|Description Savings
Cost
Status Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product
$ kWh $ MMBtu $ $
01: 4.452 ELIMINATE SHIFT Savings:
$19,200
Cost:
-
$14,200 168,200 $5,000 440 - - $14,200
168,200
kWh
$5,000
440
MMBtu
-
-
$
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$10,500
Cost:
$800
$1,600 19,600 $8,900 790 - - $1,600
19,600
kWh
$8,900
790
MMBtu
-
-
$
03: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$4,300
Cost:
$25,000
- - $4,300 380 - - -
-
kWh
$4,300
380
MMBtu
-
-
$
04: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$3,300
Cost:
-
- - - - $3,300 - -
-
kWh
-
-
MMBtu
$3,300
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,700
Cost:
$5,000
- - $1,700 120 - - -
-
kWh
$1,700
120
MMBtu
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$1,400
Cost:
$8,000
$1,400 16,200 - - - - $1,400
16,200
kWh
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$900
Cost:
$350
$900 10,400 - - - - $900
10,400
kWh
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$800
Cost:
$1,100
$800 9,100 - - - - $800
9,100
kWh
-
-
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$300
Cost:
$2,000
$300 3,500 - - - - $300
3,500
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$42,400
Cost:
$42,250
$19,200 227,000 $19,900 1,730 $3,300 - $19,200
227,000
kWh
$19,900
1,730
MMBtu
$3,300
-
$
TOTAL IMPLEMENTED Savings:
$17,200
Cost:
$7,250
$3,300 39,100 $10,600 910 $3,300 - $3,300
39,100
kWh
$10,600
910
MMBtu
$3,300
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Primary Product Electricity Usage Natural Gas Primary Product