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IAC Assessment: MA0487
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IAC Assessment: MA0487
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IAC Center University of Massachusetts
Assessment Year 2001
Principal Product Dyeing, Finishing and coating of synthetic and natural fabri
NAICS n/a
SIC 2258 - Lace & Warp Knit Fabric Mills
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 287,000
Annual Production 57,600 Thousand Feet
Production Hrs. Annual 5,760
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $371,730 8,571,176 kWh $0.04
Electricity Demand $174,982 20,350 kW-months/year $8.60
Electricity Fees $65,018 - $ -
Natural Gas $717,270 124,584 MMBtu $5.76
LPG $45,192 4,936 MMBtu $9.16
Other Energy $353,666 171,117 MMBtu $2.07
TOTAL ENERGY COSTS $1,727,858
RECOMMENDED SAVINGS* $1,502,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Electricity Usage Electricity Demand Natural Gas Other Energy
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$496,200
Cost:
$950,000
$246,200 4,940,600 - - $250,000 36,400 - - $246,200
4,940,600
kWh
-
-
kW-months/year
$250,000
36,400
MMBtu
-
-
MMBtu
02: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$432,600
Cost:
$425,000
$208,000 3,984,000 - - $224,600 32,600 - - $208,000
3,984,000
kWh
-
-
kW-months/year
$224,600
32,600
MMBtu
-
-
MMBtu
03: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$122,200
Cost:
$165,000
- - $(-5,500) (-630) $(-15,700) (-300,800) $143,400 88,100 -
-
kWh
$(-5,500)
(-630)
kW-months/year
$(-15,700)
(-300,800)
MMBtu
$143,400
88,100
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$155,300
Cost:
$44,000
$12,300 236,050 - - $143,000 20,750 - - $12,300
236,050
kWh
-
-
kW-months/year
$143,000
20,750
MMBtu
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$112,000
Cost:
$135,000
- - - - $112,000 16,250 - - -
-
kWh
-
-
kW-months/year
$112,000
16,250
MMBtu
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$72,000
Cost:
$100,000
$5,000 120,000 - - $67,000 9,700 - - $5,000
120,000
kWh
-
-
kW-months/year
$67,000
9,700
MMBtu
-
-
MMBtu
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$61,000
Cost:
$23,000
- - - - - - $61,000 25,200 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$61,000
25,200
MMBtu
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$50,300
Cost:
$13,000
- - - - - - $50,300 15,400 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$50,300
15,400
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,000
Cost:
$850
$1,000 11,700 - - - - - - $1,000
11,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$1,502,600
Cost:
$1,855,850
$472,500 9,292,350 $(-5,500) (-630) $780,900 (-185,100) $254,700 128,700 $472,500
9,292,350
kWh
$(-5,500)
(-630)
kW-months/year
$780,900
(-185,100)
MMBtu
$254,700
128,700
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Other Energy Electricity Usage Electricity Demand Natural Gas Other Energy