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IAC Assessment: MA0488
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IAC Assessment: MA0488
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IAC Center University of Massachusetts
Assessment Year 2001
Principal Product Paper
NAICS n/a
SIC 2621 - Paper Mills
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 200,000
Annual Production 40,000 Tons
Production Hrs. Annual 8,600
Location (State) VT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,631,300 33,006,478 kWh $0.05
Electricity Demand $558,531 61,285 kW-months/year $9.11
Electricity Fees $49,571 - $ -
Fuel Oil #2 $157,800 19,991 MMBtu $7.89
Fuel Oil #6 $1,586,800 384,636 MMBtu $4.13
TOTAL ENERGY COSTS $3,984,002
RECOMMENDED SAVINGS* $420,825 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $135,125
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$241,800
Cost:
$250,000
$(-25,600) (-513,200) $(-6,600) (-720) $274,000 66,450 - - - - $(-25,600)
(-513,200)
kWh
$(-6,600)
(-720)
kW-months/year
$274,000
66,450
MMBtu
-
-
$
-
-
Tgal
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$84,500
Cost:
$1,500
- - - - $84,500 20,500 - - - - -
-
kWh
-
-
kW-months/year
$84,500
20,500
MMBtu
-
-
$
-
-
Tgal
03: 3.4151 MINIMIZE WATER USAGE Savings:
$25,000
Cost:
-
- - - - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$25,000
-
Tgal
04: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE Savings:
$24,500
Cost:
$5,000
- - - - - - $(-13,500) - $38,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-13,500)
-
$
$38,000
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,500
Cost:
$20,000
$10,500 211,000 - - - - - - - - $10,500
211,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,025
Cost:
$700
$6,025 120,500 - - - - - - - - $6,025
120,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,800
Cost:
-
$5,800 116,000 - - - - - - - - $5,800
116,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,000
Cost:
$12,000
$5,000 99,000 - - - - - - - - $5,000
99,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,900
Cost:
$8,000
$4,900 97,400 - - - - - - - - $4,900
97,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,700
Cost:
$7,500
$3,700 74,000 - - - - - - - - $3,700
74,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,000
Cost:
$8,000
$3,000 60,500 - - - - - - - - $3,000
60,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,000
Cost:
$8,000
$3,000 62,500 - - - - - - - - $3,000
62,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
13: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,900
Cost:
$1,000
$2,900 57,700 - - - - - - - - $2,900
57,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
14: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$200
Cost:
$150
- - - - $200 48 - - - - -
-
kWh
-
-
kW-months/year
$200
48
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$420,825
Cost:
$321,850
$19,225 385,400 $(-6,600) (-720) $358,700 86,998 $(-13,500) - $63,000 - $19,225
385,400
kWh
$(-6,600)
(-720)
kW-months/year
$358,700
86,998
MMBtu
$(-13,500)
-
$
$63,000
-
Tgal
TOTAL IMPLEMENTED Savings:
$135,125
Cost:
$29,850
$25,425 506,900 - - $84,700 20,548 - - $25,000 - $25,425
506,900
kWh
-
-
kW-months/year
$84,700
20,548
MMBtu
-
-
$
$25,000
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Fuel Oil #6 Ancillary Material Cost Water Consumption