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IAC Assessment: MA0530
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IAC Assessment: MA0530
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IAC Center University of Massachusetts
Assessment Year 2003
Principal Product Metal saw blades
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3425 - Saw Blades And Handsaws
Sales $10,000,000-$50,000,000
# of Employees 484
Plant Area (Sq.Ft.) 410,000
Annual Production 30,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $971,908 11,451,452 kWh $0.08
Electricity Demand $175,104 26,107 kW-months/year $6.71
Electricity Fees $4,688 - $ -
Natural Gas $176,635 25,811 MMBtu $6.84
LPG $8,618 1,253 MMBtu $6.88
Fuel Oil #2 $33,092 4,826 MMBtu $6.86
Fuel Oil #6 $69,280 16,454 MMBtu $4.21
TOTAL ENERGY COSTS $1,439,325
RECOMMENDED SAVINGS* $439,483 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,624
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption By-product Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ $
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$233,841
Cost:
$25,050
- - - - - - - - $233,841 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$233,841
-
Tgal
-
-
$
02: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$56,030
Cost:
$207,000
$(-29,199) (-349,272) $(-15,684) (-2,310) - - - - - - $100,913 - $(-29,199)
(-349,272)
kWh
$(-15,684)
(-2,310)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$100,913
-
$
03: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$83,099
Cost:
$162,400
$2,457 29,784 $277 41 - - $6,365 1,512 - - $74,000 - $2,457
29,784
kWh
$277
41
kW-months/year
-
-
MMBtu
$6,365
1,512
MMBtu
-
-
Tgal
$74,000
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,234
Cost:
$30,400
$30,234 420,497 - - - - - - - - - - $30,234
420,497
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,046
Cost:
$9,100
$7,046 84,283 - - - - - - - - - - $7,046
84,283
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,396
Cost:
$9,900
- - - - $1,637 373 $6,759 1,538 - - - - -
-
kWh
-
-
kW-months/year
$1,637
373
MMBtu
$6,759
1,538
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,661
Cost:
$400
$9,567 114,492 $1,094 157 - - - - - - - - $9,567
114,492
kWh
$1,094
157
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$8,213
Cost:
$26,700
- - - - $4,519 877 $3,694 888 - - - - -
-
kWh
-
-
kW-months/year
$4,519
877
MMBtu
$3,694
888
MMBtu
-
-
Tgal
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,271
Cost:
$2,750
$1,144 13,682 $127 19 - - - - - - - - $1,144
13,682
kWh
$127
19
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
$
10: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$692
Cost:
$1,275
- - - - - - - - - - $692 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$692
-
$
TOTAL RECOMMENDED Savings:
$439,483
Cost:
$474,975
$21,249 313,466 $(-14,186) (-2,093) $6,156 1,250 $16,818 3,938 $233,841 - $175,605 - $21,249
313,466
kWh
$(-14,186)
(-2,093)
kW-months/year
$6,156
1,250
MMBtu
$16,818
3,938
MMBtu
$233,841
-
Tgal
$175,605
-
$
TOTAL IMPLEMENTED Savings:
$12,624
Cost:
$4,425
$10,711 128,174 $1,221 176 - - - - - - $692 - $10,711
128,174
kWh
$1,221
176
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$692
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption By-product Production Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Water Consumption By-product Production