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IAC Assessment: MA0534
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IAC Assessment: MA0534
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IAC Center University of Massachusetts
Assessment Year 2003
Principal Product Knitted stretch fabric
NAICS 315190 - Other Apparel Knitting Mills
SIC 2259 - Knitting Mills, Nec
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 91,946
Annual Production 54,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) RI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $386,245 5,572,000 kWh $0.07
Electricity Demand $38,099 13,080 kW-months/year $2.91
Electricity Fees $3,796 - $ -
Fuel Oil #2 $682,349 98,041 MMBtu $6.96
TOTAL ENERGY COSTS $1,110,489
RECOMMENDED SAVINGS* $389,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
01: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$223,213
Cost:
$1,257,060
$386,245 5,572,000 $38,099 13,080 $(-265,089) (-48,198) $63,958 11,714 - - $386,245
5,572,000
kWh
$38,099
13,080
kW-months/year
$(-265,089)
(-48,198)
MMBtu
$63,958
11,714
MMBtu
-
-
$
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$76,320
Cost:
$57,480
- - - - - - $76,320 13,978 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$76,320
13,978
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,487
Cost:
$53,950
$2,524 35,850 - - - - $24,963 4,572 - - $2,524
35,850
kWh
-
-
kW-months/year
-
-
MMBtu
$24,963
4,572
MMBtu
-
-
$
04: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$20,457
Cost:
$67,665
$(-4,727) (-67,140) $(-380) (-134) - - $25,564 4,862 - - $(-4,727)
(-67,140)
kWh
$(-380)
(-134)
kW-months/year
-
-
MMBtu
$25,564
4,862
MMBtu
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$19,634
Cost:
$12,975
- - - - - - $19,634 3,596 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,634
3,596
MMBtu
-
-
$
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$10,591
Cost:
$8,425
$10,591 150,436 - - - - - - - - $10,591
150,436
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,624
Cost:
$21,000
- - - - - - - - $6,624 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$6,624
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,663
Cost:
$9,742
- - - - - - $4,663 854 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,663
854
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$470
Cost:
$1,416
$470 6,682 - - - - - - - - $470
6,682
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$389,459
Cost:
$1,489,713
$395,103 5,697,828 $37,719 12,946 $(-265,089) (-48,198) $215,102 39,576 $6,624 - $395,103
5,697,828
kWh
$37,719
12,946
kW-months/year
$(-265,089)
(-48,198)
MMBtu
$215,102
39,576
MMBtu
$6,624
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 One-time Revenue or Avoided Cost