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IAC Assessment: MA0547
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IAC Assessment: MA0547
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IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Natural fiber fabric
NAICS 313220 - Narrow Fabric Mills and Schiffli Machine Embroidery
SIC 2241 - Narrow Fabric Mills
Sales $10,000,000-$50,000,000
# of Employees 195
Plant Area (Sq.Ft.) 542,304
Annual Production 5,500 Thousand Feet
Production Hrs. Annual 6,000
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $450,221 8,060,028 kWh $0.06
Electricity Demand $213,188 23,874 kW-months/year $8.93
Electricity Fees $(-6,785) - $ -
LPG $98,707 8,475 MMBtu $11.65
Fuel Oil #2 $261,229 36,265 MMBtu $7.20
Fuel Oil #6 $100,211 17,270 MMBtu $5.80
TOTAL ENERGY COSTS $1,116,771
RECOMMENDED SAVINGS* $387,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Fuel Oil #2 Fuel Oil #6 By-product Production Electricity Usage Electricity Demand LPG Fuel Oil #2 Fuel Oil #6 By-product Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
01: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$200,000
Cost:
$398,000
- - - - - - - - - - $200,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$200,000
-
$
02: 2.3322 USE EXISTING DAM TO GENERATE ELECTRICITY Savings:
$50,195
Cost:
$210,000
$42,332 774,300 $17,863 2,160 - - - - - - $(-10,000) - $42,332
774,300
kWh
$17,863
2,160
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
$(-10,000)
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$43,010
Cost:
$24,670
- - - - - - $31,659 4,033 $11,351 1,867 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$31,659
4,033
MMBtu
$11,351
1,867
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$34,463
Cost:
$78,000
$2,561 47,600 - - - - $31,902 4,064 - - - - $2,561
47,600
kWh
-
-
kW-months/year
-
-
MMBtu
$31,902
4,064
MMBtu
-
-
MMBtu
-
-
$
05: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$14,711
Cost:
$44,000
- - - - - - - - $14,711 1,874 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$14,711
1,874
MMBtu
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$14,705
Cost:
$4,020
- - - - - - - - $14,705 2,125 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$14,705
2,125
MMBtu
-
-
$
07: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$13,419
Cost:
-
- - - - - - - - $13,419 2,207 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$13,419
2,207
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,117
Cost:
$6,600
$7,117 125,400 - - - - - - - - - - $7,117
125,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,321
Cost:
$10,950
$3,321 54,800 - - - - - - - - - - $3,321
54,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,829
Cost:
$7,475
$1,109 18,300 $2,729 330 $(-1,009) (-78) - - - - - - $1,109
18,300
kWh
$2,729
330
kW-months/year
$(-1,009)
(-78)
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
11: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,964
Cost:
$2,400
$1,964 36,500 - - - - - - - - - - $1,964
36,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,376
Cost:
$825
$1,376 22,700 - - - - - - - - - - $1,376
22,700
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$349
Cost:
$1,400
- - - - - - $349 37 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$349
37
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$387,459
Cost:
$788,340
$59,780 1,079,600 $20,592 2,490 $(-1,009) (-78) $63,910 8,134 $54,186 8,073 $190,000 - $59,780
1,079,600
kWh
$20,592
2,490
kW-months/year
$(-1,009)
(-78)
MMBtu
$63,910
8,134
MMBtu
$54,186
8,073
MMBtu
$190,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ MMBtu $ $
Electricity Usage Electricity Demand LPG Fuel Oil #2 Fuel Oil #6 By-product Production Electricity Usage Electricity Demand LPG Fuel Oil #2 Fuel Oil #6 By-product Production