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IAC Assessment: MA0548
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IAC Assessment: MA0548
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IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Aluminum anodizing
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 25,000
Annual Production 1,312,500 Pieces
Production Hrs. Annual 6,552
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $120,729 1,944,960 kWh $0.06
Electricity Demand $50,282 5,972 kW-months/year $8.42
Natural Gas $112,000 13,000 MMBtu $8.62
Fuel Oil #2 $33,215 4,900 MMBtu $6.78
TOTAL ENERGY COSTS $316,226
RECOMMENDED SAVINGS* $40,006 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,665
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7314 REDUCE VENTILATION AIR Savings:
$13,881
Cost:
$4,244
$3,614 57,800 - - $10,267 1,619 $3,614
57,800
kWh
-
-
kW-months/year
$10,267
1,619
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,950
Cost:
$4,150
$9,950 159,200 - - - - $9,950
159,200
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,609
Cost:
$19,680
- - - - $7,609 1,087 -
-
kWh
-
-
kW-months/year
$7,609
1,087
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,665
Cost:
$1,100
- - - - $4,665 735 -
-
kWh
-
-
kW-months/year
$4,665
735
MMBtu
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,528
Cost:
$1,625
- - - - $1,528 218 -
-
kWh
-
-
kW-months/year
$1,528
218
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$699
Cost:
$3,574
$699 11,200 - - - - $699
11,200
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$653
Cost:
$200
$537 7,900 $116 14 - - $537
7,900
kWh
$116
14
kW-months/year
-
-
MMBtu
08: 2.7314 REDUCE VENTILATION AIR Savings:
$607
Cost:
$1,831
- - - - $607 77 -
-
kWh
-
-
kW-months/year
$607
77
MMBtu
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$414
Cost:
$200
$340 5,000 $74 9 - - $340
5,000
kWh
$74
9
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$40,006
Cost:
$36,604
$15,140 241,100 $190 23 $24,676 3,736 $15,140
241,100
kWh
$190
23
kW-months/year
$24,676
3,736
MMBtu
TOTAL IMPLEMENTED Savings:
$4,665
Cost:
$1,100
- - - - $4,665 735 -
-
kWh
-
-
kW-months/year
$4,665
735
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas