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IAC Assessment: MA0550
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IAC Assessment: MA0550
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IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Flexible poyurethane foam
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 49
Plant Area (Sq.Ft.) 129,500
Annual Production 60,000 Thousand Feet
Production Hrs. Annual 2,860
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,542 1,152,224 kWh $0.07
Electricity Demand $32,017 5,048 kW-months/year $6.34
Electricity Fees $807 - $ -
Natural Gas $73,340 7,289 MMBtu $10.06
TOTAL ENERGY COSTS $193,944
RECOMMENDED SAVINGS* $114,888 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$86,929
Cost:
$32,965
- - $50,983 5,073 $35,946 (-5,073) - - -
-
kWh
$50,983
5,073
MMBtu
$35,946
(-5,073)
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,960
Cost:
$23,000
$(-2,231) (-26,100) $18,191 1,810 - - - - $(-2,231)
(-26,100)
kWh
$18,191
1,810
MMBtu
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,668
Cost:
$2,066
$668 8,100 - - - - $10,000 - $668
8,100
kWh
-
-
MMBtu
-
-
MMBtu
$10,000
-
$
04: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$599
Cost:
-
$599 7,000 - - - - - - $599
7,000
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$547
Cost:
-
$547 6,400 - - - - - - $547
6,400
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$185
Cost:
$120
$185 2,300 - - - - - - $185
2,300
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$114,888
Cost:
$58,151
$(-232) (-2,300) $69,174 6,883 $35,946 (-5,073) $10,000 - $(-232)
(-2,300)
kWh
$69,174
6,883
MMBtu
$35,946
(-5,073)
MMBtu
$10,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes Electricity Usage Natural Gas Fuel Oil #2 Personnel Changes