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IAC Assessment: MA0562
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IAC Assessment: MA0562
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IAC Center University of Massachusetts
Assessment Year 2004
Principal Product Thermal coatings
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 30,000
Annual Production 108,000 Pieces
Production Hrs. Annual 4,420
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $154,866 2,081,800 kWh $0.07
Electricity Demand $44,481 8,630 kW-months/year $5.15
Electricity Fees $84 - $ -
Natural Gas $24,790 2,350 MMBtu $10.55
TOTAL ENERGY COSTS $234,928
RECOMMENDED SAVINGS* $43,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,016
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$22,961
Cost:
$139,400
$20,118 256,600 $2,843 516 - - $20,118
256,600
kWh
$2,843
516
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,584
Cost:
$2,465
- - - - $10,584 980 -
-
kWh
-
-
kW-months/year
$10,584
980
MMBtu
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,445
Cost:
$650
- - - - $3,445 319 -
-
kWh
-
-
kW-months/year
$3,445
319
MMBtu
04: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$2,903
Cost:
-
$1,521 19,400 - - $1,382 128 $1,521
19,400
kWh
-
-
kW-months/year
$1,382
128
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,626
Cost:
$250
$2,626 33,500 - - - - $2,626
33,500
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$820
Cost:
$1,640
$820 17,100 - - - - $820
17,100
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$361
Cost:
$512
$361 4,200 - - - - $361
4,200
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$43,700
Cost:
$144,917
$25,446 330,800 $2,843 516 $15,411 1,427 $25,446
330,800
kWh
$2,843
516
kW-months/year
$15,411
1,427
MMBtu
TOTAL IMPLEMENTED Savings:
$17,016
Cost:
$3,877
$2,987 37,700 - - $14,029 1,299 $2,987
37,700
kWh
-
-
kW-months/year
$14,029
1,299
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas