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IAC Assessment: MA0575
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IAC Assessment: MA0575
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IAC Center University of Massachusetts
Assessment Year 2005
Principal Product Vinegar, apple juice and mustard
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 68,000
Annual Production 6,600 Thousand Gallons
Production Hrs. Annual 2,288
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $248,418 2,829,207 kWh $0.09
Electricity Demand $43,888 14,961 kW-months/year $2.93
Natural Gas $37,456 3,001 MMBtu $12.48
LPG $117,237 12,994 MMBtu $9.02
TOTAL ENERGY COSTS $446,999
RECOMMENDED SAVINGS* $118,151 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $116,383
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Primary Product Electricity Usage Electricity Demand LPG Primary Product
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$68,834
Cost:
$23,508
- - - - $68,834 6,124 - - -
-
kWh
-
-
kW-months/year
$68,834
6,124
MMBtu
-
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$26,800
Cost:
$41,620
- - - - $(-18,400) (-1,637) $45,200 - -
-
kWh
-
-
kW-months/year
$(-18,400)
(-1,637)
MMBtu
$45,200
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$18,805
Cost:
$517
- - - - $18,805 1,673 - - -
-
kWh
-
-
kW-months/year
$18,805
1,673
MMBtu
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,944
Cost:
$7,285
- - - - $1,944 173 - - -
-
kWh
-
-
kW-months/year
$1,944
173
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,023
Cost:
-
$660 7,100 $363 44 - - - - $660
7,100
kWh
$363
44
kW-months/year
-
-
MMBtu
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$512
Cost:
$195
$512 5,500 - - - - - - $512
5,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$233
Cost:
$30
$233 2,300 - - - - - - $233
2,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$118,151
Cost:
$73,155
$1,405 14,900 $363 44 $71,183 6,333 $45,200 - $1,405
14,900
kWh
$363
44
kW-months/year
$71,183
6,333
MMBtu
$45,200
-
$
TOTAL IMPLEMENTED Savings:
$116,383
Cost:
$72,930
- - - - $71,183 6,333 $45,200 - -
-
kWh
-
-
kW-months/year
$71,183
6,333
MMBtu
$45,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG Primary Product Electricity Usage Electricity Demand LPG Primary Product