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IAC Assessment: MA0587
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IAC Assessment: MA0587
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IAC Center University of Massachusetts
Assessment Year 2005
Principal Product Molds for plastic injection industry
NAICS 333511 - Industrial Mold Manufacturing
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 53,215
Annual Production 250 Pieces
Production Hrs. Annual 5,200
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,471 1,434,600 kWh $0.09
Electricity Demand $42,834 3,929 kW-months/year $10.90
Natural Gas $11,940 887 MMBtu $13.46
Fuel Oil #2 $400 35 MMBtu $11.43
TOTAL ENERGY COSTS $189,645
RECOMMENDED SAVINGS* $39,617 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,567
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$32,448
Cost:
$600
- - - - - - $32,448 - -
-
kWh
-
-
kW-months/year
-
-
$
$32,448
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$4,300
Cost:
$15,675
- - - - $4,300 - - - -
-
kWh
-
-
kW-months/year
$4,300
-
$
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$875
Cost:
$1,210
$875 11,600 - - - - - - $875
11,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,022
Cost:
$1,520
$1,022 13,560 - - - - - - $1,022
13,560
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$580
Cost:
$452
$430 5,700 $150 14 - - - - $430
5,700
kWh
$150
14
kW-months/year
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$392
Cost:
$900
$392 5,200 - - - - - - $392
5,200
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,617
Cost:
$20,357
$2,719 36,060 $150 14 $4,300 - $32,448 - $2,719
36,060
kWh
$150
14
kW-months/year
$4,300
-
$
$32,448
-
$
TOTAL IMPLEMENTED Savings:
$5,567
Cost:
$17,785
$1,267 16,800 - - $4,300 - - - $1,267
16,800
kWh
-
-
kW-months/year
$4,300
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost