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IAC Assessment: MA0597
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IAC Assessment: MA0597
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IAC Center University of Massachusetts
Assessment Year 2006
Principal Product Hot stam foil
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3497 - Metal Foil And Leaf
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 60,000
Annual Production 937,500 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $417,519 4,778,250 kWh $0.09
Electricity Demand $56,108 10,889 kW-months/year $5.15
Electricity Fees $847 - $ -
Natural Gas $148,427 13,429 MMBtu $11.05
TOTAL ENERGY COSTS $622,901
RECOMMENDED SAVINGS* $53,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,092
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$25,107
Cost:
$85,300
$25,107 273,500 - - - - - - $25,107
273,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,984
Cost:
$17,660
$8,555 93,200 $1,429 179 - - - - $8,555
93,200
kWh
$1,429
179
kW-months/year
-
-
MMBtu
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,643
Cost:
$17,818
- - - - $5,643 457 - - -
-
kWh
-
-
kW-months/year
$5,643
457
MMBtu
-
-
$
04: 2.7314 REDUCE VENTILATION AIR Savings:
$4,902
Cost:
$1,000
- - - - $4,902 397 - - -
-
kWh
-
-
kW-months/year
$4,902
397
MMBtu
-
-
$
05: 4.113 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$3,292
Cost:
$19,000
$(-83) (-900) - - - - $3,375 - $(-83)
(-900)
kWh
-
-
kW-months/year
-
-
MMBtu
$3,375
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,161
Cost:
$668
- - - - $2,161 175 - - -
-
kWh
-
-
kW-months/year
$2,161
175
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,402
Cost:
-
$1,202 13,100 $200 25 - - - - $1,202
13,100
kWh
$200
25
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$909
Cost:
$775
$909 9,900 - - - - - - $909
9,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$53,400
Cost:
$142,221
$35,690 388,800 $1,629 204 $12,706 1,029 $3,375 - $35,690
388,800
kWh
$1,629
204
kW-months/year
$12,706
1,029
MMBtu
$3,375
-
$
TOTAL IMPLEMENTED Savings:
$24,092
Cost:
$37,146
$9,757 106,300 $1,629 204 $12,706 1,029 - - $9,757
106,300
kWh
$1,629
204
kW-months/year
$12,706
1,029
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas By-product Production Electricity Usage Electricity Demand Natural Gas By-product Production