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IAC Assessment: MA0599
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IAC Assessment: MA0599
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IAC Center University of Massachusetts
Assessment Year 2006
Principal Product Coated fabrics and foams
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 30,600 Thousand Feet
Production Hrs. Annual 5,616
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,181,102 13,419,840 kWh $0.09
Electricity Demand $532,825 38,341 kW-months/year $13.90
Electricity Fees $9,168 - $ -
Natural Gas $413,073 46,407 MMBtu $8.90
TOTAL ENERGY COSTS $2,136,168
RECOMMENDED SAVINGS* $153,120 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,943
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$89,422
Cost:
$172,300
$(-9,495) (-111,700) - - $98,917 11,164 $(-9,495)
(-111,700)
kWh
-
-
kW-months/year
$98,917
11,164
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$20,495
Cost:
$3,700
$15,200 178,840 $5,295 375 - - $15,200
178,840
kWh
$5,295
375
kW-months/year
-
-
MMBtu
03: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$17,205
Cost:
$10,250
- - - - $17,205 1,755 -
-
kWh
-
-
kW-months/year
$17,205
1,755
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,010
Cost:
$5,280
- - - - $10,010 1,140 -
-
kWh
-
-
kW-months/year
$10,010
1,140
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,780
Cost:
$12,325
$5,780 68,000 - - - - $5,780
68,000
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$4,260
Cost:
$1,190
- - - - $4,260 485 -
-
kWh
-
-
kW-months/year
$4,260
485
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,051
Cost:
$7,865
$3,051 35,900 - - - - $3,051
35,900
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.5123 REDUCE FLUID FLOW RATES Savings:
$2,270
Cost:
$600
$1,480 17,450 $790 56 - - $1,480
17,450
kWh
$790
56
kW-months/year
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$627
Cost:
$600
$627 7,374 - - - - $627
7,374
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$153,120
Cost:
$214,110
$16,643 195,864 $6,085 431 $130,392 14,544 $16,643
195,864
kWh
$6,085
431
kW-months/year
$130,392
14,544
MMBtu
TOTAL IMPLEMENTED Savings:
$38,943
Cost:
$36,920
$10,938 128,724 $790 56 $27,215 2,895 $10,938
128,724
kWh
$790
56
kW-months/year
$27,215
2,895
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas