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IAC Assessment: MA0619
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IAC Assessment: MA0619
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IAC Center University of Massachusetts
Assessment Year 2007
Principal Product HID ligh bulbs
NAICS 335122 - Commercial, Industrial, and Institutional Electric Lighting Fixture Manufacturing
SIC 3646 - Commercial Lighting Fixtures
Sales $100,000,000-$500,000,000
# of Employees 575
Plant Area (Sq.Ft.) 255,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 8,256
Location (State) NH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,886,955 18,148,382 kWh $0.10
Electricity Demand $242,844 33,905 kW-months/year $7.16
Electricity Fees $9,558 - $ -
Natural Gas $336,768 30,653 MMBtu $10.99
TOTAL ENERGY COSTS $2,476,125
RECOMMENDED SAVINGS* $427,215 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.6310 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$227,962
Cost:
$1,200,000
$(-107,328) (-1,032,000) $10,740 100 $(-450) (-41) $325,000 - - - $(-107,328)
(-1,032,000)
kWh
$10,740
100
kW-months/year
$(-450)
(-41)
MMBtu
$325,000
-
$
-
-
$
02: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$93,033
Cost:
$350,000
$(-19,063) (-183,300) $(-1,904) (-266) - - - - $114,000 - $(-19,063)
(-183,300)
kWh
$(-1,904)
(-266)
kW-months/year
-
-
MMBtu
-
-
$
$114,000
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$42,349
Cost:
$10,800
$42,349 407,200 - - - - - - - - $42,349
407,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$15,153
Cost:
$5,154
$14,258 137,100 $895 125 - - - - - - $14,258
137,100
kWh
$895
125
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$14,883
Cost:
$5,300
$13,601 130,778 $1,282 179 - - - - - - $13,601
130,778
kWh
$1,282
179
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$14,409
Cost:
$11,500
$364 3,500 - - $14,045 1,278 - - - - $364
3,500
kWh
-
-
kW-months/year
$14,045
1,278
MMBtu
-
-
$
-
-
$
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$8,715
Cost:
$19,440
$(-1,747) (-16,800) $(-165) (-23) $10,627 967 - - - - $(-1,747)
(-16,800)
kWh
$(-165)
(-23)
kW-months/year
$10,627
967
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,151
Cost:
$7,151
$6,500 62,900 $651 91 - - - - - - $6,500
62,900
kWh
$651
91
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,560
Cost:
$1,184
- - - - $3,560 324 - - - - -
-
kWh
-
-
kW-months/year
$3,560
324
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$427,215
Cost:
$1,610,529
$(-51,066) (-490,622) $11,499 206 $27,782 2,528 $325,000 - $114,000 - $(-51,066)
(-490,622)
kWh
$11,499
206
kW-months/year
$27,782
2,528
MMBtu
$325,000
-
$
$114,000
-
$
TOTAL IMPLEMENTED Savings:
$69,033
Cost:
$42,924
$40,966 393,900 $(-165) (-23) $28,232 2,569 - - - - $40,966
393,900
kWh
$(-165)
(-23)
kW-months/year
$28,232
2,569
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material