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IAC Assessment: MA0648
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IAC Assessment: MA0648
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IAC Center University of Massachusetts
Assessment Year 2009
Principal Product Linear edge saw blades
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3545 - Machine Tool Accessories
Sales $50,000,000-$100,000,000
# of Employees 188
Plant Area (Sq.Ft.) 280,000
Annual Production 20,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,130,681 9,091,558 kWh $0.12
Electricity Demand $72,528 20,035 kW-months/year $3.62
Electricity Fees $117,356 - $ -
Natural Gas $94,837 7,118 MMBtu $13.32
TOTAL ENERGY COSTS $1,415,402
RECOMMENDED SAVINGS* $213,713 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,655
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$30,103
Cost:
$31,813
- - - - $30,103 2,305 -
-
kWh
-
-
kW-months/year
$30,103
2,305
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$54,137
Cost:
$59,160
$51,712 414,030 $2,425 670 - - $51,712
414,030
kWh
$2,425
670
kW-months/year
-
-
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$36,829
Cost:
$50,000
$34,885 279,302 $1,944 537 - - $34,885
279,302
kWh
$1,944
537
kW-months/year
-
-
MMBtu
04: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$36,798
Cost:
$150,000
$35,393 283,868 $1,405 388 - - $35,393
283,868
kWh
$1,405
388
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$36,052
Cost:
$6,000
$36,052 288,646 - - - - $36,052
288,646
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,937
Cost:
$15,375
$13,937 109,552 - - - - $13,937
109,552
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2514 COVER OPEN TANKS Savings:
$5,857
Cost:
$1,924
$5,857 46,896 - - - - $5,857
46,896
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$213,713
Cost:
$314,272
$177,836 1,422,294 $5,774 1,595 $30,103 2,305 $177,836
1,422,294
kWh
$5,774
1,595
kW-months/year
$30,103
2,305
MMBtu
TOTAL IMPLEMENTED Savings:
$42,655
Cost:
$151,924
$41,250 330,764 $1,405 388 - - $41,250
330,764
kWh
$1,405
388
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas