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IAC Assessment: MA0663
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IAC Assessment: MA0663
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IAC Center University of Massachusetts
Assessment Year 2010
Principal Product Metalizing and coating services
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 67
Plant Area (Sq.Ft.) 55,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,037 1,590,400 kWh $0.10
Electricity Demand $17,274 4,203 kW-months/year $4.11
Natural Gas $72,184 7,698 MMBtu $9.38
TOTAL ENERGY COSTS $244,495
RECOMMENDED SAVINGS* $39,963 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $938
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,896
Cost:
$90,000
- - - - $22,896 2,441 -
-
kWh
-
-
kW-months/year
$22,896
2,441
MMBtu
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$10,239
Cost:
$24,000
$9,483 95,792 $756 184 - - $9,483
95,792
kWh
$756
184
kW-months/year
-
-
MMBtu
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$4,990
Cost:
$21,410
$4,990 50,406 - - - - $4,990
50,406
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$938
Cost:
$600
$938 9,197 - - - - $938
9,197
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$900
Cost:
$200
$900 9,088 - - - - $900
9,088
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,963
Cost:
$136,210
$16,311 164,483 $756 184 $22,896 2,441 $16,311
164,483
kWh
$756
184
kW-months/year
$22,896
2,441
MMBtu
TOTAL IMPLEMENTED Savings:
$938
Cost:
$600
$938 9,197 - - - - $938
9,197
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas