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IAC Assessment: MA0665
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IAC Assessment: MA0665
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IAC Center University of Massachusetts
Assessment Year 2010
Principal Product Surface Finishing by Cut-Wire Peening and Vibratory Milling of Turbine A
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 13,000
Annual Production 216,000 Pieces
Production Hrs. Annual 7,488
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $136,397 1,429,733 kWh $0.10
Electricity Demand $38,109 4,276 kW-months/year $8.91
Electricity Fees $(-2,882) - $ -
Natural Gas $1,008 20 MMBtu $50.40
TOTAL ENERGY COSTS $172,632
RECOMMENDED SAVINGS* $24,734 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,975
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$15,680
Cost:
$58,600
$15,680 164,361 - - $15,680
164,361
kWh
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,642
Cost:
$18,330
$3,642 36,299 - - $3,642
36,299
kWh
-
-
MMBtu
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,625
Cost:
$2,000
$3,285 34,444 $(-1,660) (-130) $3,285
34,444
kWh
$(-1,660)
(-130)
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,470
Cost:
$200
$1,470 15,400 - - $1,470
15,400
kWh
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,134
Cost:
$3,150
$1,134 11,886 - - $1,134
11,886
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,028
Cost:
$480
$1,028 10,782 - - $1,028
10,782
kWh
-
-
MMBtu
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$155
Cost:
$180
$155 1,617 - - $155
1,617
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$24,734
Cost:
$82,940
$26,394 274,789 $(-1,660) (-130) $26,394
274,789
kWh
$(-1,660)
(-130)
MMBtu
TOTAL IMPLEMENTED Savings:
$21,975
Cost:
$77,790
$21,975 228,459 - - $21,975
228,459
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas